The Control Box was designed to help the user operate the SHOE-18. It provides an interface featuring 4 LED step indicators, 2 buttons, a dial (potentiometer), an LED dot matrix, and earphones, as well as housing the breadboards for those components (for the earphones, it houses an audio sound board and headphone jack). To accommodate for complex internal wiring, in addition to improving user experience, we designed the interface to be angled at 55° above horizontal.
The Control Box was constructed from laser-cut black acrylic, which was the material of choice for a modern, sleek aesthetic. It also provides strong contrast to highlight the electrical components on the interface as well as the rastered instructional pictograms and the "SHOE-18" label, which was made from vinyl-cut stickers.
The Shoe Cleaner body was designed to be robust to support the weight of a user yet compact to allow for transport in a mobile home. This design choice of being compact motivated us to embed the electronics within the upper portion of the Shoe Cleaner to mitigate the possibility of failure due to mechanical disturbances. The space above the motor support panel houses breadboards for the break beam sensor, 5V supply chip, and motor logic as well as the wiring and the DC motors themselves. The DC motors were coupled to shafts which would rotate round brushes to facilitate cleaning. The motors themselves were secured with 4 x M4 screws.
The 5mm IR break beam sensor was the sole component that sat at the base of the enclosure to accurately detect foot placement. Holes were placed in the back panel and motor support panel for wire routing.
The Shoe Cleaner was constructed from laser-cut Duron (1/8"), which was chosen for its material strength, ease of manufacturability, and low cost. To modify Duron's rustic appearance, the Shoe Cleaner was painted with teal spray paint. A 1/2" Birchwood base supports the bottom panel of Duron to minimize bending during transport. A felt fabric layer was secured to the base to facilitate additional cleaning of the shoe sole.
We purchased brushes off-the-shelf from Amazon. They were trimmed down to a diameter of about 6 inches.
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