Collimation method for binoculars with eccentric rings, by means of projection on a screen of the images of a lamp
rchamon@iies.es
https://sites.google.com/site/rchamon/home
Good Morning!
My name is Rafael Chamón. I'm from Madrid-Spain. I am a Telecommunication Engineer and my hobbies are binoculars, optics in general and classical music.
I am pleased talking to you today in this wonderful city of WETZLAR and hosted by the LEICA Company. The city of Wetzlar and the Firm Leica are cradles of German optics, so it is an honor for me to speak here this time.
The reason for this talk is to introduce you a method for collimation of binoculars with eccentric rings, based on mathematical calculations and using a simple and inexpensive equipment. It is understood that we deal with full collimation, that is, at any interpupillary distance. I have worked on this little project about two years.
Five years ago I began to collect binoculars (I have now 30 pairs). I bought several second hand pairs via Internet and realized that almost every pair was somewhat out of collimation. So I tried to find a method to adjust the collimation at home without special equipment (collimator, optical bench, etc.).
After analyzing the problem I found that the collimation behavior of a pair of binoculars can be described by a mathematical model of the binoculars and their test environment, consisting of:
· A set of mathematical formulas
· A set of initial data or model parameters
The set of mathematical formulas describes the collimation function of any binoculars in a general way.
The set of model parameters describes the characteristics of the specific binoculars under test and its test set-up (magnifying factor, IPD, distance to the lamp, distance to the screen, etc.).
If the model parameters are sufficiently accurate, then collimation adjustments performed on the model are also valid for the real binoculars.
I have applied this method to several of my binoculars and I had success with it.
The method uses a simple and inexpensive test set-up and an EXCEL spreadsheet.
The test set-up consist of the following:
The EXCEL spreadsheet contains the mathematical model.
The test set-up is so arranged that the binoculars projects on the screen two images of the lamp.
The user measures the angular positions of the eccentric rings of the binoculars and the distances between images on the screen. These data are entered into the mathematical model and it calculates the corrections of the eccentric rings to be applied to the binoculars in order to achieve the collimation.
The main advantage of the method is that the distances between images on the screen is independent of an accurate aiming of the binoculars, that is, if we slightly move the binoculars, the lamp images also move, but the images pattern on the screen remains unchanged. Therefore, the binoculars don’t need to be immobilized in their holder to pinpoint in a specific direction. The user can slightly change their orientation for an easy view of the images on the screen.
The function of the eccentric rings is to slightly move the objective lens inside its mount in any transverse direction. Each lens is mounted within two eccentric rings which can rotate independently. Combining the angular positions of these rings it is possible to place the lens center L at any position within a small circle of radius E, that we call COLLIMATION ZONE. E is the eccentricity of each eccentric ring, defined as the difference between its maximum and minimum widths.
Offsets of the lens are referred to the tube center T. Each eccentric ring contributes with an offset of E/2 in its direction. In this example the two eccentrics are squared and the center of the lens is at a point of coordinates (E/2, E/2). If the eccentrics are aligned, the center of the lens falls on the edge of the collimation zone at a distance E of the tube center T. If they are in opposition the lens center coincides with the tube center.
This diagram helps to locate the lens center. Each eccentric ring is associated to a color circle according to its direction. The intersection of two circles gives the position of the lens center inside the collimation zone.
Binoculars that receive in their objectives parallel light rays from a very distant light point can project on a screen two images of that point which show a separation each other.
Instead of a distant punctual light source, a collimator could be used or also two small identical lamps (e. g., LED's), separated by the same distance between the objectives and placed at a moderate distance from the binoculars. In both cases the input rays are also parallel.
If binoculars are collimated the distance between images is equal to the interpupillary distance IPD of the binoculars. If binoculars are miscollimated, the distance between images is different than IPD and a tilt to the line joining their eyepieces is present. These deviations are due to collimation errors of the instrument and can be corrected by means of the eccentric rings.
Checking the projected images is an easy and effective way to detect miscollimations of a pair of binoculars because the instrument enlarges the collimation errors on the screen. Moreover, the accuray of this procedure grows with the distance between binoculars and screen.
But In order to simplify the test set-up, it is also possible to use a single lamp placed at a moderate distance from the objectives, for example, 10 meters. In this case the arrangement of the elements produces a systematic divergence of all incoming and outgoing rays, and therefore, the two images of the source that projects a collimated binocular are now separated by a distance IPD' > IPD.
It can be proved that the formula for IPD’ is
IPD' = IPD + IOD * M * (S' / S)
The proposed method is valid in both cases: parallel and divergent entrance rays. Note that if S is infinite then IPD' = IPD (parallel entrance rays).
Collimation - Collimation axis
NOTE: The following collimation analysis assumes that the prism system is perfect in each telescope, that is, the prism system does not introduce any collimation errors beside its inverting function, However it can be proved that the method is still valid even if such errors exist, that is, the method takes into account collimation errors due to the prism system (See Appendix).
The most important element to consider when analyzing the collimation of binoculars is what we call COLLIMATION AXIS of each telescope. Another important element is the OPTICAL AXIS of each telescope.
The collimation axis is fixed in each telescope and depends only on the construction of the instrument. However, the optical axis is movable and its orientation can be changed by displacing the objective lens via the eccentric rings.
Collimation adjust of binoculars is bringing the OPTICAL AXIS to coincide with the COLLIMATION AXIS in each telescope.
A good approach to the analysis of the collimation errors is to work on the objectives plane with the intersection points of these axes. Thus, instead of working with orientations of axes in space we work with points and vectors on the plane of the objectives.
So we have on this plane for each telescope:
Inside the collimation zone the center of the objective lens L is simultaneously determined by two vectors TL and CL.
Collimation adjust is then to place the lens center L onto the collimation point C.
This is, to find a new point L' such that
TL' = TL – CL
Then, the collimation error CL' is zero.
This simple vector subtraction is the basis of the proposed method.
In other words:
The final LENS POSITION for collimation condition is equal to the CURRENT LENS POSITION minus the CURRENT COLLIMATION ERROR.
Collimating binoculars implies collimating both telescopes of the instrument.
TL1' = TL1 – CL1 for the right telescope
TL2' = TL2 – CL2 for the left telescope
So the problem is now how are these four vectors TL1, TL2, CL1, CL2 calculated.
Components of TL1 and TL2 vectors are determined by the angular positions of the eccentric rings.
The angular positions of the four eccentric rings (two per objective) are defined on a circular scale graduated in 60 parts (as the minutes of a clock), where 0 is up, 15 is right, 30 is down, 45 is left, etc. Binoculars should be placed horizontally at fully closed hinge. The reference point for the measure is a mark placed on the widest point of each ring.
The 4 angular positions of the eccentric are called:
• mark11, mark12 for the right objective
• mark21, mark22 for the left objective
From these values the components of TL1(x1, y1), and of TL2(x2, y2) can be calculated using conversion formulas (See Appendix).
Components of CL1 and CL2 vectors are determined by the distances between lamp images on the screen in two cases:
· Distances (a, b) at hinge fully closed
· Distances (c, d) at hinge fully open
From (a, b, c, d) values, the components of CL1(x1, y1) and CL2(x2, y2) can be calculated using conversion formulas (see Appendix).
This diagram outlines the strategy of the method. The 8 input data (mark11, mark12, mark21, mark22, a, b, c, d) are entered into the mathematical model. This one calculates the components of TL1, CL1 and TL2, CL2 vectors of right and left telescopes respectively. From the differences TL1 – CL1 and TL2 – CL2 new eccentric positions (mark11, mark12, mark22, mark22) are calculated that eliminate collimation errors and lead to the collimation of the binoculars.
To check the collimation we apply these new eccentric positions to the real binoculars, and let them project new lamp images. Distances between these new images are compared with those of a collimated binocular
a = IPD1’, b = 0, c = IPD2’, d = 0
The mathematical model needs some initial input data or parameters to define the binoculars under test and the used test assembly. These parameter are not changed during the tests.
Due to inaccuracy of the model parameters (measurement errors), collimation is never achieved at the first attempt. We have found that an iteration of adjustments leads to the final collimation in a convergent way. To run a new iteration, output data (mark11, mark12, mark21, mark22) are used as input for a new adjustment.
The more accurate are the model parameters, fewer iterations will be needed to reach the final collimation. The most difficult parameters to measure are: M, Fo, and E.
Also the position of the reference marks on the eccentric rings (dots on their widest points) to define their angular position onto the scale must also be set accurately to minimize the number of iterations.
The mathematical model is implemented in an EXCEL spreadsheet file of Microsoft Office 2010, available on my website along with this presentation. It can be downloaded from the page in the usual way.
The file contains three worksheets called 'Operation', 'Instructions' and 'Calculations'. The user works only with the 'Operation' sheet. The 'Calculations' sheet contains all necessary mathematical formulas and can be ignored by the user.
The model parameters are written in the ‘Operation’ sheet. So, if a different binoculars type has to be collimated, it suffices to change the model parameters in the ‘Operation’ sheet and save the entire EXCEL file with another name.
See a fragment of the 'Operation' sheet.
Green cells with green numbers contain the input data provided by the user: (mark11, mark12, mark21, mark21, a, b, c, d)
And the sheet returns in the main output line (orange cells with red numbers) four new positions of eccentric rings: (mark11, mark12, mark21, mark22)
These shall be applied to the real binoculars to check whether collimation is achieved or to start a new adjustment (iteration).
Collimation can be checked by two ways:
There are two indicators to detect these situations, that have an associated tolerance. Tolerances can be changed.
An Iteration Table is foreseen in the spreadsheet. The user must register all adjustments in the Iteration Table and EXCEL builds up two graphics from it.
In general four to seven successive adjustments (iterations) are necessary to get the final collimation.
The collimation is achieved when the values (a, b, c, d) match the theoretical reference values of a collimated binocular according to the model. In the shown example collimation is reached from the 4th iteration.
It is important to record the entire sequence of adjustments and proceed with scrupulous order. It is otherwise easy to get confused and to make mistakes.
The screen can be a small erasable gridded whiteboard, a set of gridded sheets of paper, etc.
Or a more elaborated assembly with a rigid base plate that holds the screen and the support for binoculars.
A rod is placed on the eyepieces fastened with a rubber band. When the lamp lights the binoculars, their shadow is visible on the screen along with the images of the lamp. The shadow of the rod allows to adjust the screen so that the tilt of the grid matches the tilt of the eyepieces. Thus vertical measures of the images are correct.
The pattern of images on the screen and their distances from each other do not change when you turn the binoculars up-down on the base. This allows to rest the binoculars on the base in their more stable position at each one of their two hinge apertures.
To adjust and measure the positions of the eccentric rings we employ a cardboard template that fits the objectives at closed hinge, and is provided with the circular scale in minutes.
In this example the marks are the slots of the eccentric rings which are set to the following values:
Cons
APPENDIX (was not included in the presentation)
If we depicted the two extreme positions of the hinge: minimum and maximum angle, we have now in total four vectors CL1, CL2, CL3, CL4 and four lamp images on the screen.
All collimation points fall on a circumference with center in the hinge axis and radius the distance between hinge axis and eyepiece center = IPDmax / 2.
This picture shows the following:
Binoculars enlarge the collimation errors on the screen.
Pictured here is one of the two telescopes of one binocular. The prism system is assumed to be concentrated in one plane. In this telescope the objective lens center L is displaced relative to the collimating point C by a distance CL. This magnitude is in fact the collimation error of the telescope. In this situation, a principal ray entering the telescope parallel to the collimation axis (shown in blue color) suffers a deviation after passing through the eye piece and forms an image of the source on the screen at the distance C'L'.
Then it applies:
CL = Fo * tan (alfa) = (aprox.) Fo * (alfa)
C'L' = S' * tan (M*alfa) = (aprox.) S' * (M*alfa)
where M is the magnification of the binocular.
Finally, the magnifying factor of the collimation error on the screen is:
K = (C'L') / (CL) = M * (S' / Fo)
Therefore, projection reproduces on the screen, enlarged by the factor K, the collimation errors CL of each telescope.
The projection enlarges collimation errors CL1, CL2, CL3, CL4 on the screen keeping their angles and multiplying their modulus by a factor K. The heads of these vectors on the screen correspond to the lamp images. When measurements are done at fully closed and fully open hinge the four distances (a, b, c, d) are, in fact:
a = IPD1 + K * (x2 – x1)
b = K * (y2 – y1)
c = IPD2 + K * (x4 – x3)
d = K * (y4 – y3)
Here we have 4 equations with 8 unknowns. Making use of the fact that components of CL3 and CL4 depend on CL1 and CL2 it is possible to eliminate CL3 and CL4 components, and we finally get 4 equations with 4 unknowns plus parameters IPD1, IPD2, K, beta.
Therefore, after mathematical operation, 4 equations with the 4 unknowns x1, y1, x2, y2 and parameters IPD1, IPD2, K, b are obtained (in a general form):
a = f1 (x1, y1, x2, y2, IPD1, IPD2, K, beta)
b = f2 (x1, y1, x2, y2, IPD1, IPD2, K, beta)
c = f3 (x1, y1, x2, y2, IPD1, IPD2, K, beta)
d = f4 (x1, y1, x2, y2, IPD1, IPD2, K, beta)
Finally, resolving this system we get the formulas giving CL1 and CL2 components (in a general form):
x1 = F1 (a, b, c, d, IPD1, IPD2, K, beta)
y1 = F2 (a, b, c, d, IPD1, IPD2, K, beta)
x2 = F3 (a, b, c, d, IPD1, IPD2, K, beta)
y2 = F4 (a, b, c, d, IPD1, IPD2, K, beta)
See the actual formulas below, which are implemented in the EXCEL spreadsheet.
If we ignore reflections within the prism system, this one is equivalent to a thick glass plate with parallel faces located between the objective lens and its focal plane. Apart from its inverting effect, the presence of this plate has the effect of moving the focal plane of the objective lens toward the eyepiece by a distance:
D = L * (n -1) / n
where L is the thickness of the plate and n is the refractive index of the glass. This effect implies a greater distance between the objective and the eyepiece. But the focal length of the objective remains unchanged because the principal plane of the objective also moves in the same magnitude and direction. Therefore, the presence of the prism system does not affect the calculations in which the focal length of the objective is involved, for example, in the formula of the enlarging factor of collimation errors on the screen K .
Beside the collimation errors CL due to offsets of the objective lenses, small errors in the seat of the prisms may also produce additional deviations of the incoming rays inside the telescopes that should be taken into account beside those. This error deviation due to the prisms is fixed in each telescope and only depends on the position of the prisms. If we project backward from the focal plane to the objective plane, a line corresponding to the deviation due to the prisms, we have now a new point P on the objective plane, and therefore two vectors CL and CP whose sum (CL + CP) determines the total collimation error in this case and therefore, the position of the lamp images on the screen. Since the final position of the lamp images include the prisms errors, it can be concluded that the method remains valid also in this case.
The spreadsheet now calculates the new vector (CL + CP) just as it did with the CL when no prism deviation was present.
Instead the former condition of collimation TL’ = TL – CL, the condition of collimation is now:
TL' = TL – (CL + CP)
The figure shows that to achieve collimation, the lens center L should not be placed onto the collimating point C, as applicable if the prisms would not produce any deviation, but on a new point L' which is the symmetrical point of P with respect to point C.
The figure also shows that collimation implies CL’ + CP = 0.
This condition is also valid for the case of binoculars with other collimation system where objective lenses are fixed in the tubes and the collimation is performed by tilting or slipping the prisms by means of screws through the housing walls.
Clearly, if the calculated point L' falls outside the small circular collimation zone, collimation is not possible. The usual cause of this problem is that a prism is displaced from its seat due to a shock, such as a fall. In this case the spreadsheet gives non numerical error messages in some of the output cells mark11, mark12, mark21, mark22, indicating that calculations are not possible. In this case the instrument should be opened and the position of the prisms fixed.
IPD '= IPD + IOD * M * (S' / S)
K = M * (S’ / Fo)
ecc11 = mark11 + 30
ecc12 = mark12 + 30
ecc21 = mark21 + 30
ecc22 = mark22 +30
In polar coordinates:
r1 = E * cos((ecc12 - ecc11) / 2)
a1 = (ecc11 + ecc12) / 2
r2 = E * cos((ecc22 – ecc21) / 2)
a2 = (ecc21 + ecc22) / 2
and in Cartesian coordinates:
x1 = r1 * sin(alfa1)
y1 = r1 * cos(alfa1)
x2 = r2 * sin(alfa2)
y2 = r2 * cos(alfa2)
Angle between eccentric
delta1 = 2 * acos(r1 / E)
delta2 = 2 * acos(r2 / E)
Eccentric angles
ecc11 = alfa1 - (delta1) / 2
ecc12 = alfa1 + (delta1) / 2
ecc21 = alfa2 - (delta2) / 2
ecc22 = alfa2 + (delta2) / 2
Marks on eccentric
mark11 = ecc11 + 30
mark12 = ecc12 + 30
mark21 = ecc21 + 30
mark22 = ecc22 + 30
x1 = (1/(2*K)) * ((d - b*cos(beta)) / sin(beta) - (a - IPD1’))
y1 = (1/(2*K)) * ((IPD2’ - c + (a - IPD1’) * cos(beta)) / sin(beta) - b)
x2 = (1/(2*K)) * ((d - b*cos(beta)) / sin(beta) + (a - IPD1’))
y2 = (1/(2*K)) * ((IPD2’ - c + (a - IPD1’) * cos(beta)) / sin(beta) + b)
(End of the presentation)