This week’s assignment was to design a penholder using at least two of the 3D design features like ( revolve – sweep – extrude- loft) . this part was quite challenging for me because most of the designs I found, I could only use one feature and use other altering features that changes the outer design/shape but not a design that required both features from the get go. later on, I got the idea to design a cartoon face using one feature and design a base using another feature. my design is inspired by minion character in movie despicable me. I liked the design because I could integrate many features to reach the facial expressions easily and It would also be a nice decorative piece on my desk.
We used fusion but this week we learned how to design 3D objects using features from bar solid , we covered most of those features through this week’s exercises .
the mechanism of each feature is quite easy but I would say it’s about how you integrate and use the features to obtain the desired design
for example ,
- extrude (E) is used if you want to expand / pull a surface outward or you could use it to cut the surface selected from a solid object .
- revolve is used to circulate a surface through a selected axis.
- Loft is used to create an object from two surfaces on different planes
- Planes on different surfaces are created by selecting offset plane , you can select a surface from your object then you can choose any plane and the distance of that plane from the origin , offset planes is also used to split your object into separate pieces
- Shell removes the material from inside the object and you determine the remaining distance you want to be left.
- To edit the sharp edges from the objects you can choose loft and changes the radius of the curvature you want
My minion design is divided into three parts
- the base, initially I created a sketch on the x-y plane and drew a circle from the origin point and finished the sketch. to create another plane on distance from the main plane, I selected offset plane and uplifted another x-y surface on 20 mm from the origin, on the new created plane I drew a smaller circle and finished the sketch. then I used loft and chose the two profiles ( two circles )
- the body of the minion is simply created by the extending the upward circle of the base to 80mm , but the facial expressions I made by creating a sketch on the front the surface , I drew a slot one from the eyes and two circles inside of it and another slot for the mouth . the first slot is extruded outward and chose (join) so that it would be a part of the existed body and the circles were extruded two , but for my preference I added some curvature to the body and the eye slot using fillet
- the top surface that has the circles for our pens placement is created by creating a sketch on the top surface , drawing a circle , finish sketch and used circle pattern to have the circle redrawn 15 times around the top and extruded those circle using option cut .
- the appearance of the object is changes by right click on the body from browser and choose appearance or shortcut A , I personally chose paint ( yellow colour ) then drag the colour to the body
To implement my design on cura
- I first saved the file as stl by first combining the bodies and click on new component .
- Right click on the new component and choose save as stl
Adjusting the design on cura
- The first thing I altered was the scale of the object from the left bar or by selecting the object and short cut (s) and choosing uniform scale
- then I changed profile ( layer height) to 0.2 and infill to 20%
- the best orientation to print the object was having it standing
- I deselected adhesion because my design has a wide base so it won’t need brim.
- For the supports I chose supports touching blade and selected supports
- I clicked slice to know the time and grams needed for fabrication and to adjust the design to have the time and grams within the limited range
- To start the fabrication I saved the file as .gcode
Fabrication :
because i was restricted to a limited number of grams to fabricate the design , i reduced the scale to 37% of the orginal size and as you can see in the pictures that the pen holder can't hold pens but instead it holds tooth picks :) which is still practical
the supports were quite difficult to get rid of and it did ruin the face of the minion but for future reference try to (minize/not use if possible ) the supports specially in places where details are a must .
Fabrication steps :
I altered my 3d design on Cura , changed the profile setting to 0.2 mm , the infill to 20% , and the scale to a suitable size.
i adjusted the support and adhesion option , i did select supports everywhere because the design had parts that stick out , i didn't select adhesion because the design has a large enough base to support the body and there won't be a risk of any movement while frabrication .
We had a lot of practice exercises this week and some problems that I faced
- Sometimes I extruded an object but when I extrude another file on top they wouldn’t align in the centre , to fix this problem i used symmetric extrude so the object would extend from the two sides and be aligned
- Another feature that my instructor mentioned this week is section analysis from inspect it would slice the object just like in cura and you could see how the object is like from inside
- I helped some of my fellows in the fidget design by showing them how to use joints in 3d objects and the types of joints , I also showed them how to limit the joint movement
some mistakes that could benefit someone else
- You cant’t use shell if you had used fillet before so to fix it you can right click on the feature fillet and select supress feature , and shell the object , then unsupress the feature
- I also didn’t know how to add png to an object on fusion , but my instructor told us to click on insert and choose decal then select the png
I learned new ways to design my final project , I also can visualize the movement of some parts together using joints .
The fidget and the lego were very time consuming but an enjoyable process nonetheless , I enjoyed the movement of the fidget from different into different motions , also the Lego was nice to build up and add the facial features to it .