In day 1, our task is to start ideating our Final Project and build a cardboard model of the smart lamp.
Smart Doggie Lamp kit
Since one of us likes animals and the other chose an idea from Pinterest which looks like a dog, so our decision was driven to a Dog-Shaped lamp, not too complex but cute :)
Software:
Googling, to find a cool idea for a smart lamp to ideate it using low fidelity prototyping
Material:
Cardboard & Glue, easy cheap way to ideate with no cost loss
Tools:
Ruler, cutter, Glue Gun
At first, we started imagining the shape of the dog and drafty sketching the places of the components.
With limited resources of (30x50)cm area, we had to initially calculate before cutting, whether all subassemblies would fit in the sheet or not
We split the project into the following:
We chose the Frustum shape, it may be mainstream shape for lamps but cool still.
We thought it would be 2D curved rectangles with rotational upper joints that will allow position and height adjustment & also can be folded totally. An important feature also we found in most of the similar shape that the back legs are shorter than the front.
Control box size must fit the components, the body also will take a non-uniform frustum shape, taller front than the back.
After searching for Arduino size which is almost "7x6cm", and relay module common size is "4.5x1.75cm", the shown sketch and dimensions were the output.
2D parts, the neck will act as the connector of Main Body & Head
Here's the first step of collecting the known and referenced dimensions that we will need in designing the cardboard.
After searching with the keywords "Lasercut-dog-shaped", the dimensions were in Inch & we transferred them to cm
First result after using the keywords "Arduino-Uno-dimensions"
We knew that this is only a common size but may not be the actual size of the Relay Module we are using but still is useful to estimate size.
Image result after using the keywords "LDR-Module-dimensions"
According to the dimensions mentioned before, we prepared these components as cardboard models
We drew the lines using pencil on cardboard, then cutter to cut the shapes, and regarding the potentiometer we used the Rolling feature to create that cylindrical shape
Rotating joint using BBQ Stick
Rectangular shapes with upper hole
Leg holes and their distances on main body
Standing
Sitting
Sleeping
Folded
30x50cm Cardboard sheet
As a challenge we had very limited resources of material. We had to fit all out parts in 1 sheet of size 30x50cm. That was a big challenge and we had to draw first with dimensions to make sure our design is going to fit in 30x50cm.
We had to finish a whole project in a short time, and that made us think of simplifying the project as much as possible. So at first we decided to make the four legs static not rotating, and we actually built a full cardboard model with static legs. But then we thought it looks so normal and not cool, so we went back and re-made the cardboard design as shown above to keep the legs rotating with joints.
We faced a challenge here in the neck and whether mounting the neck around the head or behind it. Here as shown in the first model, we went with fixing the neck on Top as 2 pieces that forms axis to neck to rotate in, but actually the head gets stuck between the 2 pieces when it rotates at a some angles, in addition to having limits of rotation. So at the end we decided to try and fix the neck on front side of body and fixing the head away from the body with no limits of rotation as before.
We actually faced some challenges in cardboard modelling and as a team we gave hints to each other.
Our peer Instructor Amany was super helpful in this task and she made us go through simple baby steps at first till we can make folded, rolled, and neat shapes.
Here are some challenges:
Name Ideation
In the beginning we thought of Doggie or Luminous name, till Saeed suggested the name "Bob" that sounds like "Kal-bob" ^^