I started the task by googling the dimensions and getting reference for my pen and pencil holder I got some Ideas from these Images:
I want it to contain a mini part for sticky note, and a big part for the pens, annnd I started designing! sticky notes always get bended so I wanted a place for it to be safe and secure XD
I didn't want it to be very long, so I took my dimensions by try and error, I used my ruler I made earlier to decide the best dimensions.
Then I started by sketching and made sure all sketches are fully defined, I had 9 sides. I also make sure that it's Fully assembled.
Top Side sketch 1
Top Side Model 1
Down Side sketch 1
Down Side Model 1
Down Side sketch 2
Down Side Model 2
Top Side sketch 2
Top Side Model 2
Top Side sketch 3
Top Side Model 3
Down 1 sketch
ground 1 Model
Top Side sketch 4
Top Side model 4
Down Side sketch 3
Down Side Model 3
ground sketch 2
ground Model 2
I wanted the model to have a place at the bottom to put sticky notes and paper stuff , so I seperated it with a separator.
I also used Tslot all over the model, I think it's the best in this case than Bracket.
I wanted the pattern to be beautiful, so I spend a long time on it, made a lot of circles and I extruded in a negative direction to cut from the model.
Notice the pattern is reversed in each side, the flower is cutted once, and the other side you can find the flower.
Also I used project a lot, it was my best friend . I selected faces from side and created the other side. Also I did that with the bottom ground.
I started the sketch from the side that has more slots to make it wasy to project
Also I joined all of the component with joints at the end. to make sure everything is correct and aligning.
Over all I putted in my mind to make each and every side in a component, and made sure all sketches are defined while working, defining sketches is veery easy now :D
Fusion is the main 3D/2D design software used. It's amazing and accurate in creating very specific and true dimensional models for fabrication!
LaserWork is used to prepare files for the laser cutting machine. It’s a straightforward program where we import the outline or vector we want to cut and specify a few settings:
- Cut: Defines the areas to be cut out and removed from the wood sheet.
- Speedcut: Used when creating an outline.
- Scan: Applied to achieve a burning effect or engraving on the wood.
Malky ML149
3m wood sheets
Laserwork:
in Laser works, I imported the file that I made using the laser cutting extension inside fusion, to export DFX file.
I made just 1 layer which is cut. and adjusted the values according to the technical specifications of the machine. the speed and power.
I placed the shape at the right corner to be ready to be imported to the machine.
I modified the cutting parameters to match the fab lab specifications.
Then I downloaded the file to the machine.
After fabricating, I found the the pen holes are very small! so I modified it in fusion and exported it again.
fabricating time on laser machine was 6 :06 minutes .
Aaaaaaaaaaaaaaand,,, Wooo llaaaaa, here it is After assembling..
I'm very happy of the final result and the experience :D
As picture make it very clear XDDD I used a wrong circle diameter for the pens place. so I had to remake it again using fusion.
the pen dimensions was from google, I think it wasn't accurate or I copied it wrong perhaps
I also got an error with the DXF extension. kept giving me a warning of a non manifold geometry. I kept modifying the geometry until it accepted it and I was able to export, by try and error.
Surly It will help me fabricate and create the outer shape of the project I will make.
by making sort of boxes using laser cutting,, and designing on fusion.
one of the great things I felt is assembling your design,, I have always made designs but to assemble it and feel it in your hands,, it's aweeeesome.
I will always take care of the dimensions, just 1 mm can make a hell of a problem xD