Fixed Gas Detector for Hydrocarbons & Leak Monitor with alarm light
A device that can be attached to or integrated with a Butagas vessel to detect gas leaks and measure the remaining gas level. This Smart Gas Leak & Level Monitor device is designed to ensure safety by providing both gas leak detection and real-time monitoring of remaining gas levels. With the help of MQ sensors for leak detection and ultrasonic sensors for gas measurement, the device offers a comprehensive safety solution. The smartphone app would keep users informed about the gas cylinder’s status, while automatic alerts and notifications make sure they never run out of gas unexpectedly or encounter dangerous gas leaks.
Good Health & Well-being
Affordable & Clean Energy
Explain your impact assessment on those four pillars: social, economic, environmental, and natural resources. And, explain how this assessment will influence your project concept and goals.
Social Impact:
1- Does your prototype directly address a specific need or improve the quality of life for its target audience?
2- Have you considered inclusivity or accessibility to ensure your solution benefits a diverse group of people?
Environmental Impact:
1- Have you taken/going to take steps to use materials efficiently, reduce waste during production, or repurpose leftover materials from your prototype?
2- Does your solution promote environmental awareness or encourage sustainable practices in its intended use?
Economic Impact:
1- Is your prototype designed to be affordable and cost-effective for its intended users?
2- Does your project contribute to local economic growth, such as supporting local manufacturing or jobs?
Natural Resources Impact:
1- Are you going to responsibly use sourced or recyclable materials in your prototype?
2- Does your solution help conserve essential natural resources like water or energy?
Social Impact:
My design could enhance the QoL and provide extra protection for its target audience by helping them be more certain and feel more safe when dealing with Butagas vessels at home or work. In terms of inclusivity and accessibility, the alarm systems can be both visual and auditory to ensure people with different sensory limitations/ disabilities can be alerted. The mobile application design can also follow the digital accessibility guidelines to allow everyone to interact easily with the functions regardless of their abilities.
Economic Impact:
The product is relatively small and the technology integrated in it (sensors) should not make it highly expensive in relation to its safety however it is not cheap because of the pressure sensor. As for the mobile application, it should also be for free or the cost would be included in the product's costs. As for local economic growth, the product could lead to more job opportunities for workers, delivery drivers, and maintenance technicians. This can be further achieved with the current urban expansion across the country as many new urban cities are in a transitional phase and currently lack access to the gas network. Moreover, this solution helps the individuals in these neighborhood blocks and compounds save money by avoiding uncalculated leakages in their vessels.
Nature Resources:
As mentioned before, the product's service design is made not to be discarded. In case it is damaged or malfunctions, the maintenance technician would collect it to be fixed and/or replaced. On the other hand, the product itself helps maintain a better and more controlled consumption of Butane gas.
Environmental Impact:
The product would most probably be made of heat resistant plastic. Recycled plastic would be used in case it is available, affordable and has the properties needed to make a strong and heat-resistant product. 3D printing can also help in reducing material waste in production. As for the product's life cycle. It would be ensured that damaged products would be returned to the manufacturer to be reused or recycled. Rechargeable batteries can be used if possible to limit or at least reduce hazardous waste. The product targets individuals using Butagas vessels which in itself is not a renewable source of energy however it helps them avoid leakages which can cause health issues and a certain degree of pollution in their household.
1. Gas Leak Detection:
Gas Sensor (MQ-6 or MQ-9):
The device would use MQ-6 or MQ-9 gas sensors, which are designed specifically for detecting gases like propane and butane in the air. These sensors can detect even small leaks of LPG around the cylinder.
When the sensor detects a concentration of Butane gas (above a predefined threshold), it immediately activates an alarm or sends a notification to the user’s smartphone.
Alarm System: The alarm could be audio (a loud buzzer) to ensure the user is alerted immediately. This would be especially useful for users who might not be around the gas cylinder.
2. Gas Level Measurement:
Pressure sensor for Gas Level:
To measure the remaining gas in the cylinder, you can use an pressure sensor (like the RS Pro- Pressure Sensor). This sensor could be placed on top of the gas cylinder. It senses pressure by sending out a voltage proportional to that pressure.
3. Smart Notification & App Integration:
The device would be connected to a smartphone app via Bluetooth or Wi-Fi. The app could have the following features:
Leakage Alerts: Immediate push notifications if a gas leak is detected.
Gas Level Alerts: Notifications when the gas level is running low (user can set a threshold, such as when gas falls below 20%, for example).
Battery & Device Health Monitoring: The app can also monitor the health of the sensor and battery, notifying users when maintenance is needed.
Mobile App Interface:
Gas Level Dashboard: Displays the remaining gas level in percentage or in weight (kg or litres).
Real-Time Alerts: Sends push notifications or text alerts to the user when a leak is detected or when the gas level is low.
Maintenance Reminders: Reminds the user to check the device or replace the battery.
Data Logging:
The app could log the history of gas usage and leak events, helping users track their gas consumption and avoid running out unexpectedly.
Multiple Device Support:
If you use multiple cylinders, the app can support several devices simultaneously, allowing you to monitor multiple cylinders at once.
4. Safety Features:
Automatic Shut-Off (Optional):
If the gas leak is detected and continues to rise, the system could be linked to an automatic gas shut-off valve. This could be installed between the Butagas vessel and the appliance (e.g., stove). In case of a detected leak, the valve would automatically shut off the gas flow to prevent further risk.
Manual Override:
Users could manually disable the alarm or reset the system if they have addressed the leak or refilled the gas cylinder.
5. Power & Sustainability:
Low Power Consumption:
The device could run on low-power electronics (like an Arduino Uno) and could be powered using a rechargeable battery
Energy-Efficient Operation:
The gas sensor could be activated intermittently, only turning on when needed (e.g., when the gas cylinder is in use), to conserve battery life.
6. Installation & Compatibility:
Easy to Attach:
The device would be designed to be easily attached to any standard LPG cylinder via a magnetic base or Velcro straps, making it portable and compatible with most gas cylinders.
Universal Fit:
Since Butagas vessels come in various sizes, the pressure sensor would have an adjustable mount to fit different cylinder sizes. It could be calibrated via the app.
Cost Considerations:
Low-Cost Sensors: Both MQ gas sensors and are relatively inexpensive, making the core technology affordable however the same cannot be said to the pressure sensors.
App Development: Developing can be done relatively inexpensively with the right tools (e.g., using platforms like Blynk or MIT App Inventor).
Power Supply: If the system uses a rechargeable battery, the overall cost remains low. Solar panels can be an additional cost but would add a sustainability benefit.
IoT Integration: It could be integrated into a home automation system (such as Google Home or Alexa) for voice notifications.
Gas Refill Reminder: The system could send reminders when it’s time to replace or refill the cylinder based on usage patterns.
Construction Parts
MQ-6 sensor, Pressure Sensor, compartment connecting between gas tank and pressure regulator and housing pressure guage, arduino board, battery power supply, display screen, buzzer, light bulb, bluetooth module
Input
(Sensing, Tactile Input, and/or Graphical Input)
Butane gas, gas pressure
Action
(Physical and/or Graphic)
Visual and audio alarm. Could also be connected to an application
Brain
Arduino Uno
Power Management
Battery operated
Describe how your project will leverage maker tools like laser cutters or 3D printers to reduce waste, and increase maintainability. Also, explain your choice of materials such as fabric, plastic filament, or recycled plastic sheets to support green innovation. Select materials with low environmental impact, and explain their relevance to your project.
The Project will be as compact as possible and use recycled plastic/acrylic would be used in case it is available, affordable and has the properties needed to make a strong and heat-resistant product. 3D printing can also help in reducing material waste in production. As for the product's life cycle. Rechargeable batteries can be used if possible to limit or at least reduce hazardous waste.
Minimum Features: are the least amount of features that would demonstrate the coverage of all the technical modules and their complete integration
Complete Features: are the set of features that will complete your original project objective and vision
Nice-to-have Features: are the extra set of features that will make the project cooler, yet they need extra time, effort, and/or resources to finish
Minimum User Features
Gas Leak Detection (MQ-6 or MQ-9):
The device would use gas sensors, which are designed specifically for detecting gases like propane and butane in the air. These sensors can detect even small leaks of LPG around the cylinder.
When the sensor detects a concentration of Butane gas (above a predefined threshold), it immediately activates an alarm or sends a notification to the user’s smartphone.
Alarm System: The alarm could be audio (a loud buzzer) to ensure the user is alerted immediately. This would be especially useful for users who might not be around the gas cylinder.
Action: Gas leakage detection
Sensing: MQ6 sensor
Output: LCD screen showing message + Light & Sound (alarm)
User Input: Potentially close valve
....
Action:
Sensing:
User Input:
....
....
Complete User Features
Gas Leak Detection (MQ-6 or MQ-9):
The device would use gas sensors, which are designed specifically for detecting gases like propane and butane in the air. These sensors can detect even small leaks of LPG around the cylinder.
When the sensor detects a concentration of Butane gas (above a predefined threshold), it immediately activates an alarm or sends a notification to the user’s smartphone.
Alarm System: The alarm could be audio (a loud buzzer) to ensure the user is alerted immediately. This would be especially useful for users who might not be around the gas cylinder.
Action: Gas leakage detection
Sensing: MQ6 sensor
Output: LCD screen showing message + Light & Sound (alarm)
User Input: Potentially close valve
Gas Level Measurement:
Pressure sensor for Gas Level:
To measure the remaining gas in the cylinder, you can use an pressure sensor (like the RS Pro- Pressure Sensor). This sensor could be placed on top of the gas cylinder. It senses pressure by sending out a voltage proportional to that pressure.
Action: Change in gas pressure
Sensing: RS Pro-Pressure Sensor
Output: LCD screen showing message on remaining volume
User Input: None
Smart Notification & App Integration:
The device would be connected to a smartphone app via Bluetooth or Wi-Fi. The app could have the following features:
Leakage Alerts: Immediate push notifications if a gas leak is detected.
Gas Level Alerts: Notifications when the gas level is running low (user can set a threshold, such as when gas falls below 20%, for example).
Battery & Device Health Monitoring: The app can also monitor the health of the sensor and battery, notifying users when maintenance is needed.
Action: Change in gas pressure or gas leakage detection
Sensing: Bluetooth module
Output: Notification on user's phone screen
User Input: None
....
Action:
Sensing:
User Input:
Nice-to-have User Features
Automatic Shut-Off (Optional):
If the gas leak is detected and continues to rise, the system could be linked to an automatic gas shut-off valve. This could be installed between the Butagas vessel and the appliance (e.g., stove). In case of a detected leak, the valve would automatically shut off the gas flow to prevent further risk.
Action: Change in pressure
Sensing: Pressure sensor
Output: LCD screen showing message + motion (motor movement leading to automatic shut off in valve)
User Input: None
....
Action:
Sensing:
User Input:
Describe how you’ll use Arduino programming, along with sensors and actuators, to create functions that improve your project’s efficiency, reduce resource use, or monitor environmental impact.
Arduino will be used to connect between the inputs and outputs. When the MQ6 sensor is subjected to butane gas above a certain range, it will send a signal or frequency to the board. Said signal will be translated by the board as another signal to view a certain message on the LCD screen indicating there is a leakage.
For the monitoring, The sensor works by sending a small voltage that responds to the gas pressure. If the full vessel is at 150 psi then the voltage would be 4.5 (for example) which will be calibrated as 100%. As the pressure decreases, the voltage will decrease. This voltage is sent to the board which will then be translated by the board as another signal to view a certain message on the screen indicating there is a decrease to a certain percentage.
Component/Material
Amount
Link
Heat resistant plastic filament (ABS)
TBD
Siren alarm (or Piezo buzzer if unavailable)
1
https://store.fut-electronics.com/products/110dba-siren-loud-voice?_pos=9&_sid=634d25837&_ss=r
On/Off switch rocker switch
1
Battery holder
TBD (based on voltage needed)
Battery(s) (power source)
TBD (based on voltage needed)
Task
Sub-Tasks
From:
To:
Drafting enclosure size
Research on compartments size
Research on how to avoid shrinkage & warping in 3D printing
Estimate total volume or space of enclosure
Make simple cardboard prototype for enclosure
Document in journal
February 20th
February 23rd
Testing components
Testing components with Avometer
Testing each component with a simple code
Document in journal
February 23rd
February 26th
Digital Prototyping (draft)
Download STL files of components
Cross compare dimensions components (STL vs. real life)
Place components in correct order in Fusion 360
Build enclosure volume (loft/extrude) to engulf components
Document in journal
February 26th
February 28th
Coding draft
Research on how to build the code
Downloading required code libraries
Start first draft of the final code
Document in journal
February 26th
February 28th
Digital Prototyping
Build Enclosure 6 sides
Sketch & extrude cut openings (for compartments)
Design & Build brackets
Import brackets into Design
Sketch & extrude cut openings (for screws)
Sketch & extrude join tabs and slots for all 6 sides
Document in journal
February 28th
March 4th
Finalising code
Compile & clean up different actions in the code
Test & Calibrate code to the right threshold of gas levels
Document in journal
March 1st
March 4th
Review design for fabrication
Review enclosure design & compare it to dimensions and placements of compartments in real life
Export sides to DXF files for laser cutting
Export brackets to stl files for 3D printing
Slice stl file on Cura to the right properties and within quota
Document in journal
March 4th
March 5th
Optimise electrical circuit
Rearrange wires to avoid entanglement
cut new wires into the board to replace jumper wires to avoid entanglement and dislocating wires while fitting into enclosure
Document in journal
March 4th
March 5th
Fabrication & Assembly
Export dxf to rlt on LaserWorks with the right power & speed
Export stl to g code on Cura with the right parameter
Laser cut sides
3D print brackets
Assemble parts starting with base and ending it with one side with the least connections
Test the project one last time before connecting the last side in the enclosure
Take photos and video for project showcase
Document in journal
Finalise & enhance all journal documentation
March 5th
March 8th