The assignment involved preparing two design files: one for laser cutting and the other for 3D printing.using open sources .
For my designs, I focused on the writing style of the phrase ياحي ياقيوم برحمتك استغيث and my favorite cartoon, SpongeBob's home Ananasa ).
I used Ultimaker Cura 5.9.0 for 3D printing to prepare and slice the model for accurate printing, and I used RDWorks for laser cutting to configure and execute precise cutting and engraving. These software tools
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Raw material for 3D Printing machine
3D Printing machine for printed the Glasses' Temples
Raw material for laser cutting machine
Laser Cutting machine for cutting the Glasses' front
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on RD-Works
I worked on two designs:
1. A phrase written in Arabic calligraphy, prepared for laser cutting.
2. A SpongeBob house model, prepared for 3D printing.
To ensure compatibility with the respective machines, I prepared two files:
- A DXF file for the Arabic calligraphy, suitable for laser cutting.
- STL file for the SpongeBob house, compatible with 3D printing using PLA filament.
For the DXF file, I imported it into the RD Works software, where I configured the file properties. I adjusted the *speed cutting, cutting, and scan* settings to prepare it for laser cutting.
I used specific parameters for laser cutting
-cut: speed 40 power 45
speed cut: speed 300 power 10
scan: speed 300 power 30
For the STL file, I opened it on CURA and optimized its properties to ensure the printing time would not exceed 90 minutes. I also set the infill to 10%, so I can decrease the time of fabrication.
To implement my design, I utilized two different tools: a *laser cutting machine* and a *3D printer*, each tailored to the requirements of the respective design files. Here's how I used them:
1. Laser Cutting for Arabic Calligraphy:
- I prepared a DXF file of the Arabic calligraphy and imported it into RD Works software.
- Using RD Works, I adjusted the cutting settings, including speed cutting, cutting, and scan, to ensure precision and accuracy.
- Once the settings were configured, I loaded the file onto the laser cutting machine and initiated the cutting process. The machine accurately cut the design into the chosen material.
2. 3D Printing for SpongeBob House:
- I prepared an *STL file* for the SpongeBob house and imported it into the *CURA* software.
- In CURA, I optimized the file settings to ensure the printing process was efficient. This included:
- Limiting the print time to 44 minutes .
- Setting the infill density to 10 percentage.
- After finalizing the settings, I loaded the file onto the 3D printer on SD card to start fabrication
laser cutting machine process
Final out come Arabic Calligraphy phrase by laser cutting
3D-printing machine
Final outcome SpongeBob House by 3D-printing
Yes, I inquired about the differences between speed cutting and regular cutting. A peer of mine assisted me by providing several design options, which helped me select the most suitable one for fabrication. Their suggestions played a key role in making my decision easier
The primary issue I encountered was neglecting to add a brim to my design in Cura, which led to the fabrication process being incomplete and the machine halting unexpectedly. To resolve this, I revisited the design, edited it, and incorporated proper adhesion settings. This solution was achieved through a trial-and-error approach, emphasizing the importance of refining designs based on fabrication outcomes.
Once I finalize the design of my smart device, it will be made up of two components: one part will be 3D printed using PLA filament, and the other will be laser cut from plywood
Field Visit
1-I gained a tremendous amount of new knowledge during this experience, which made me feel like I was embarking on an exciting new adventure. One of the most valuable parts of this journey was my visit to the Jet Solar factory, where I had the opportunity to expand my understanding of sustainability, the SDGs, and how I could apply sustainable practices in my final project. This visit not only deepened my knowledge but also broadened my perspective significantly. It made me realize that sustainability is not just a luxury or a trendy concept but rather a crucial and necessary aspect that should be taken into consideration in any project. I also had the chance to learn more about impact assessment, which was a valuable addition to my understanding of the broader implications of projects and their environmental effects. One of the highlights of the visit was seeing solar cells in action for the first time. Witnessing their practical use and learning about the science behind how they work was both fascinating and rewarding. Overall, the field visit proved to be an incredibly informative and enriching experience that helped me grow both personally and professionally.
Capture the Moments
2-The second most exciting experience for me was collaborating with my peers to fabricate the dog and dinosaur using laser cutting and 3D printing. It was truly a proud moment, knowing that I had the ability to create anything, and the feeling of mastering the machines to bring these products to life was incredible.
Capture the Moments
Dog medal
Laser cutting machine
Dinasour by 3D-Printing
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