While I was searching for eyeglass designs, I saw the hexagonal shape and felt that it was comfortable for the eyes. I also thought it would suit most face shapes
The link:- https://www.zeelool.com/goods-detail/ZJGM509267-04
Below are the soft wares and the machines I learned to use this week and they helped me to do the weekly assignment
RRDworks V8 software to perpare DXF files for CNC laser machine and saved the file with RLD extension
laser cutting machines
Cura soft ware was downloaded and used to prepare the STL file for 3D printing
The 3D printing machine
PLY wood
PLA filament
At first, I started looking for eyeglass arm measurements and took these measurements. The arm had a length of 130 mm, with an end part measuring 30 mm in length, along with an 8 mm and 7 mm fillet radius on the arm, and a thickness of 6 mm. This was the first sketch. After extruding it by 3 mm, I made another sketch on the front part of the arm, added a 10 mm extension (rectangle), and created a 3 mm diameter circle for the screw hole. Then, I extruded this part by 3 mmز
i save the file as a mesh
I started designing the eyeglass frame by drawing a hexagon with a 50 mm radius. Inside it, I drew a 90 mm diameter circle (for the lens), then added a 3 mm diameter circle on the side of the frame for the screw hole. Next, I mirrored this part on the other side with the same dimensions. The distance between the centers of the two screw holes was 131.321 mm, and the screw hole’s center was 50 mm from the lens circle’s center.*
Then, I created two arcs with radii of 9 mm and 16 mm, respectively. The distance between the arc center and the lens center was 66.058 mm, and the angle between the two lenses was 59.2 degrees. After that, I extruded the design by 3 mm and rendered the model with a wood texture. Finally, I saved the file as a DXF for laser cutting, accounting for a laser kerf of 0.1 mm.
Regarding the 3D printer, after saving each arm as an STL file, I imported both files into Cura. I kept experimenting to find the best orientation to print the arms. The orientation I chose was to add supports for the back part of the arm. I used 20% infill density and a layer height of 0.2 mm. I also set the wall line count to 3—this was Eman’s suggestion to make the arm more durable. Additionally, I adjusted the nozzle temperature to 215°C and enabled support with a skirt adhesion type. Finally, I saved the file in G-code format.
After saving the file in DXF format, I opened it in RDWorks. I started setting the dimensions, then saved it to the flash drive in .ai extension. Next, I set a speed of 40 and power of 45. After that, I downloaded the file directly into the machine, selected the file, chose the origin and the frame for the laser to begin, and started the machine.
During the slicing process for the arms, I noticed that supports were being generated around the screw hole area - which I didn't want. Eman helped me disable these by creating a support blocker for that specific section.
by click on support blocker and seleck the surface
I can use the knowledge of preparing files to prepare the final project for the fabrication process also I can use online sources to choose the outline of my design
One thing I'll never forget is to always double-check the hole measurements for the screw before cutting.🥲😅