Some keychains from my collection
For this week's assignment, I decided to make it Marvel-themed, since I am a huge fan and Marvel brings back good memories. In addition, I love collecting keychains, and each one has its special memory. I thought it would be so fun to have the chance to make my personalized ones. Therefore, I decided my two models would be keychains!
Both models are based on personal interest, as I mentioned before. For Spidey keychain, it may sound unusual, but what inspired me was a part of my decorated wall has various Spider-Man pieces. Additionally, my passion for Spider-Man movies and games influenced my inspiration as well.
For the 3D model of Thor's hammer, it came from my own fascination with the character of Thor and his iconic weapon.
Part of my decorated wall
3D Printing
Ultimaker Cura software
Used for slicing 3D models into layers to prepare them for printing.
PRUSA i3 (3d printer)
A popular model of 3D printer
PLA filament
A widely used type of plastic filament for 3D printing.
Laser Cutting
Laser cutter software (RDworks)
It is software used for controlling laser engraving and cutting.
PRUSA i3 (3d printer)
A popular model of laser cutting printer
3mm plywood
Popular material for laser cutting are chosen for its ease of cutting and durability.
Screenshot of Ultimaker Cura software
At first, I searched the open-source library (Thingiverse) to find a design that matched my desire and found (Thor's hammer keychain). Second, I used Ultimaker Cura Software to prepare the .STL file, adjusting the parameters such as scaling it down and ensuring proper supports and brim to make it suitable for printing.
Finally, I sliced it up, saved the G-code file, and the file is ready for printing!
For the laser cutter model, I followed the same steps with some differences. At first, I searched the open-source library (3axis.co) to find a design and found (The Friendly Neighborhood Spider) design. Second, I used Laser Cutter Software to prepare the .DXF file, scaling it down, and changing the settings for each line to be ready for either cutting or engraving to make it suitable for printing. At the end, I saved it in the proper format (.rld file), and now the file is ready!
Screenshot of Ultimaker Cura software
For Laser cutter, I transferred the file from my computer to the laser machine using a USB drive. After confirming everything was set, including the speed, power settings, and dimensions, I downloaded the file to the machine.
Next, I fixed the plywood sheet in the machine with small pieces of wood. Then, I adjusted the machine's nozzle to the right corner of the plywood sheet and set the origin. I then pressed 'frame' to ensure everything was aligned correctly.
Once everything was prepared, I pressed 'Start'.
After completing the laser cutting, I found that we could use some tools from the lab, such as a sanding machine, to have a better finishing for the piece.
Final product
3D printing process
After preparing the file and slicing it using Cura, I adjusted the temperature and cooling settings of the machine with the lab specialist. I set the temperature to 215 degrees and the cooling to 60 degrees. Then, I transferred the file from the computer to the memory card to be inserted into the 3D printer.
I selected the file using the turning knob and pressed 'select'. Then, I chose 'start printing' and waited for the first layers to be printed.
After the printing, the piece needed some touch-ups such as sanding and using a heat gun to make the layers smoother.
The 3D printing did not go well. I saw that coming from the first layers, but I let it continue to see the final results. Here are some possible reasons for the failed 3D print:
1. The temperature of the machine was higher than needed, and the speed was fast, not allowing the layers to cool down enough.
2. I removed the support, as I thought it wouldn't be needed, under the consultation of the fab lab specialist.
I did not have enough time in my slot to redo it, so I tried to handle the situation. I asked the lab specialist for help, and she guided me to improve the finishing. I used a heat gun to make the layers smoother and more cohesive. It wasn't perfect, but at least it was better than before. I also tried to sand it with the help of one of my peers, but it was very hard, and that didn’t work well.
Process
For the laser cutter, I had a region I wanted to be 'Scan,' but the machine did not read it. I asked the lab specialist for help, and she explained that to make a 'Scan,' the shape must be enclosed, but mine was open. then I made it speed cut instead of scan.
Prototype
This week's skill will help me prototype the kinetic facade and use the laser cutter to make the geometric shape panels.
I really enjoyed the fabrication challenge in the end-of-week session. It was my first time preparing files for fabrication and making matching keychains for me and my peers with our hands was so cool.