You are tasked to design and make a mechanical linkage toy for children aged 6 to 11 years old as a form of home entertainment.
The design of the mechanical toy must allow at least 1 motion to be generated.
The design of the mechanical toy must be based on animal theme.
The mechanical toy must be made of foam board and brass paper fasteners.
Objective(s)
To understand and plan a project.
To understand different types of motion, linkages and mechanical system.
Types of motion, linkages and mechanical system:
Act 1: Complete and submit the following
Project planning (Submission in A3 sheet).
A linkage mock-up made from foam board.
Examples: click link to view video
Objective(s)
Design and ideate using Random Lines, Circles and Curves & Shape Borrowing.
Ideation technique
For a start, click the link to SLS to attempt the following lessons:
(Take note. If you forget your password, please inform your teacher to reset your password. Your SLS account will be locked if you key in the incorrect password for 3 times. )Fun Sketch-and-Mind Exercise.
Shape borrowing.
Random Lines, Circles and Curves.
Act 2 : Sketch to design 18 different ideas
Sketch to design 18 sketches using Random Lines, Circles and Curves / Shape Borrowing for your mechanical linkage toy. A simple example is shown here. Submit by end of the lesson.
Objective(s)
To create a mock up of a mechanical toy using linkage.
To create a production flow chart.
Mechanical mock-up
A mock-up is a quick way to test if you design works, understand potential problems.
Materials like cardboard, foam board, fasteners are used for making mock-up.
A production flow chart enables you to plan the task to be done.
Act 3: Production flow chart
Complete and submit a Production flow chart.
From the 18 design in task 2 , choose 1 design to develop your mock-up.
The following items are available:
Brass paper fasteners.
Foam board.
Double sided tape.
You are advised to use circular templates , rulers to mark out your foam board.
Act 4 :After you have decided on your design
Step 1: Mark out the foam board. Decide which are the moving parts.
Step 4: Assemble and test your toy
Objective(s)
To evaluate completed design against design specifications and design brief.
Review of the design process
Act 5:
Test your design , checking against the design specifications.
Sketch your completed design on a piece of A3 paper.
Evaluate your design.
Questions:
Did your design works according to the design specifications?
What are some problems encountered from design to making and testing?
What are some improvement that you can make on your design?
Draw your improved design.
Design Brief
To design and make an Electronic Wearable Toy for children such that it can be worn or attach to their bags.
Design Specifications:
The Electronic Wearable Toy must not be bigger than 100mm x 80 mm x 3mm.
The Electronic Wearable Toy must be made of acrylic.
The Electronic Wearable toy must have minimum of one L.E.D controlled by a switch.
The Electronic Wearable Toy must have a theme of transport or super hero.
Objective(s)
Create your Project Plan
Design and ideate using Random Lines, Circles and Curves & Shape Borrowing.
Select one design for development.
Refer to example of video here.
Complete 18 designs and choose one for further development.
Objective(s)
Understand conductors and insulators.
Understand how a LED and switch works.
To understand basic series and parallel circuits.
To construct a paper mock up of a LED circuit.
Basic circuits
What are conductors and insulators?
Can you name some examples of conductors and insulators?
Are there polarity in LED?
How can you identify the polarity of LEDs?
What are switches and how it works?
Task 5
Based on chosen design, transfer one design to a thick piece of paper.
Cut out the design
Make a simple LED Circuit with switch.
Materials Provided
Copper Tape : Adhesive conductive tape
Brass Fastener and paper clip - for switch
CR2032 coin cell battery ( 3V)
Scotch tape
How to make a simple paper LED circuit is shown here.
Objective(s)
To transfer paper mock up to acrylic.
Mark out acrylic.
Making your chosen design.
Task 6
What you will need:
Copper Tape.
Paper clip.
Scotch tape.
LED.
Acrylic.
M4 bolts and nuts.
Complete an online safety Quiz 1 here.
Practical Process
Mark out : Watch the video here.
Plan your circuit layout and location of switch.
Cutting video 1 and video 2. ( This will include the switch and the main board)
Drilling:
Check the correct size of drill bit. 5mm for LED and 3.5mm for bolts and nuts.
Change the drill bit.
Drilling: Remember to wear goggles and ensure artefact is clamped tightly.
File sand and polish ( polish if you have time).
Assemble and test.
Assembly and testing consist of wiring your circuit, using copper tape, components with battery and switch.
The Final complete circuit is shown here