A “DC motor” is often a term used to describe any “rotary electrical machine that converts direct current electrical energy into mechanical energy.” In the United States, Thomas Davenport is often referenced when discussing the inventor of the first electric motor; however, the truth is various inventors in Europe had already developed motors before his initial creation. Different types of motors often differ in size and power, as do small toy motors from large motors that power your car, pull elevators, and power large industrial mills. All DC motors are composed of two key components: stator and armature. In most motors the stator is the stationary part of the motor - the magnet in our case - and the armature rotates - the copper coil in our case. Furthermore, the stator is the component providing the magnetic field that rotates and consequently causes the armature to rotate.
The stator of the motor (the stationary part) is a magnet fixed to a block of wood. The armature (the rotating part) is loops of insulated copper wire with the ends sticking straight out to create an axis. The voltage box provides the current through two attached alligator clips that each connect to a paper clip. The paper clips are bent in a small loop to hold the armature and are conductive, so they provide a path for the current from the alligator clips to the armature. The two ends of the copper wire making the armature are sanded on one side so that one side of the copper wire ends is exposed and the other is insulated. When the current flows through the wire and the sanded part touches the paper clips, it changes the magnetic field, causing the armature to turn. Once it turns to the other side, the insulated part touches the paper clip, cutting off the current and changing the magnetic field again to cause the armature to rotate again. This process repeats and keeps the motor spinning. To collect data, we took a slow motion of the motor running, counted the number of frames it took for one rotation, and used dimensional analysis with the camera’s frame rate of 120 frames per second to convert frames per rotation to rotations per minute.
Voltage
Figure 1. Angular speed (rotations per minute) vs. voltage (volts) of a simple DC motor. Points are an average of five trials. The trendline is linear with an equation of y = 9.9873x + 233.98 and an R2 value of 0.9909. The error bars represent AAD. The armature had a diameter of 2.5 cm and five loops, placed 1 cm above the magnet. (Note: some uncertainty bars may not be visible because they are too small.)
In order to test the relationship between angular speed and voltage, we measured the activity of the same armature with the same distance between the armature and the magnet in response to differing voltages through the voltage box. After collecting data from seven different voltages with five trials each, we determined that angular speed and voltage of a simple DC motor have a distinctly linear relationship to one another.
Figure 1 Discussion:
The relationship observed between the dependent variable angular speed (rotations per minute) and the independent variable voltage (volts) is positively linear. Since the R2 value was 0.909 we can trust characterizing the relationship as linear. The equation mathematically modeling the observed relationship of the change in angular speed being proportionally related to the change in voltage current is: Ta = (PZ/2πA) x Φ.Ia (N-m). Although this equation may seem rather completed with its multiplicity of variables, the first part of the equation before the multiplication sign is practically a constant for DC machines of the same size and type. Therefore, the simplified equation works itself out to be Ta = Φ.Ia (N-m). In most cases, Φ which stands in for magnetic flux, a quantitative measurement of a magnetic field essentially representing how strong such a field is, is the same for the same DC motors which hold constant the power they have the capacity to develop. Thus, the only "changing" variables in our initial equation work out to be torque on the left side of the equation and the armature current on the right hand side. As the voltage increases, the flux and magnetic field simultaneously grow in strength and lead to a stronger torque and faster velocity.
Loops
Figure 2. Angular speed (rotations per minute) vs. number of loops of the armature of a simple DC motor. Points are an average of five trials. The trendline is quadratic with an equation of y = -29.962x2 + 168.17x + 214.42 and an R2 value of 0.9827. The error bars represent AAD. The armature had a diameter of 2.5 cm, placed 1 cm above the magnet, and the voltage was 15V. (Note: some uncertainty bars may not be visible because they are too small.)
To test the relationship between angular speed and the number of loops, we measured the angular speed of five different armatures with one through five loops using the same voltage, diameter, and distance between the armature and the magnet. After collecting data for five trials for each number of loops, we determined that angular speed and number of loops have a parabolic relationship. However, this is only when mass is also increased and not constant.
As the number of loops increased, the angular speed also increased until the number of loops reached three, after which the angular speed decreased. The trend has a quadratic or parabolic shape. This trend is due to the combination of Lenz’s Law and the increased mass with the increased number of loops. Lenz’s Law can be summarized in the equation ε = −N(ΔΦ/Δt), where ε is the induced emf or the production of an electromotive force across an electrical conductor in a changing magnetic field, N is the number of loops, ΔΦ is the change in magnetic flux, and Δt is the change in time. As seen in this equation, as the number of loops increases, the magnitude of the induced emf increases. The negative sign denotes the direction. However, although the induced emf increases as the number of loops increases, so does the mass. As seen in the equation for the moment of inertia of a hoop about its center, as the mass increases, the moment of inertia increases. The moment of inertia is how hard it is to turn something, so as the mass increases, the motor becomes harder to turn. This increase in moment of inertia eventually overpowers the increase in induced emf and makes increasing the number of loops decrease the angular speed.
Diameter
Figure 3. Angular speed (rotations per minute) vs. diameter of the armature (centimeters) of a simple DC motor. Points are an average of ten trials. The trendline is linear with an equation of y = -49.531 + 490.46 and an R2 value of 0.9676. The error bars represent AAD. The armature had five loops, placed 1 cm above the magnet, and the voltage was 12.5V. (Note: some uncertainty bars may not be visible because they are too small.)
To test the relationship between angular speed and the diameter of the armature, we measured the angular speed of five different armatures with diameters of one through five centimeters using the same voltage, number of loops, and distance between the armature and the magnet. After collecting data for ten trials for each diameter, we determined that angular speed and diameter of the armature have a negative linear relationship. In our data, mass was also increased with the diameter, which also contributed to the negative trend.
Firstly, as observed, there is a negatively linear relationship between the angular speed and the diameter of the armature. Moment of inertia is the name given to rotational inertia, the rotational analog of mass for linear motion or how hard it is to turn the mass. The moment of inertia for a hoop with negligible thickness about its central axis is I = ½MR2. As we kept the number of loops the same, we inadvertently ended up increasing the mass of each loop as the diameter increased. Intrinsically, increasing the mass of each trial as the loops increase increases the moment of inertia of each trial, and, thus, makes it harder to turn such an apparatus from rest. The increase in diameter also increased the moment of inertia due to the radius term in the equation. It is apparent how the moment of inertia becomes larger from trial to trial. Additionally, the larger diameter loops created a weaker magnetic field. As seen in the Biot–Savart law, which can be summarized in the equation B = (μ0NI)/(2R), where B is the magnetic field intensity, μ0 is the permeability of free space, N is the number of turns, I is the current intensity, and R is the radius, as the radius of the loops or the proximity of the current increases, the strength of the magnetic field decreases, resulting in a slower angular speed. The magnetic field is strongest right around the wire, so as the diameter gets larger and the wire gets farther apart, the magnetic field gets more spread out and weaker, causing the armature to spin slower.
DC motors are beginning to become more and more common in the application of fans. DC motor ceiling fans utilize AC electricity and produce mechanical energy in the form of rotations. The only downside to DC motor fans, at this point, is the cost, but as they become more popular alongside other energy saving utilities the price is sure to drop.
If you are an avid biker, you may be pleased to know that electric bikes often use a compact DC motor that is built into the hub of the back or front wheel or even mounted in the center of the bike and connected to the pedal sprocket. Electric bikes do not require a license if the maximum speed of the bike is under 20 miles per hour. DC motors are very helpful in electric bikes as they can ensure the power levels and torque needed to increase and decrease speed seamlessly.
DC motors are only one type of the many motors utilized in the ever growing industry of electric cars. However, DC motors are unique as a utility for electric cars as they are energy efficient and durable. Many professional manufacturers, many hobbyists and technicians prefer large DC motors because they have a higher starting torque, a particular series wound motor, and variable speeds with voltage input, just as we discovered in Figure 1!
DC motors are often referred to as “toy motors” and are the most popular toy for toy manufacturers and hobbyists. Small DC motors work very well in the setting of, for example, remote control cars and model trains. The wide variety of voltages that can power DC motors make them a perfect candidate for toys that use controllers to utilize different speeds and movement types.