Our Pilot Plant
Our Pilot Plant
Our pilot plant's mission is to be a key enabler of training and education to produce highly skilled graduate students in the field of Biotechnology/ Biochemical Engineering. To be responsible for conducting world-class research and innovation in key areas of bioprocess technology and providing state-of-the-art pilot plant facilities for conducting research, development, and training. The pilot plant enables the transition from lab-scale to experiments viable to industrial prototypes, by developing biotechnological processes up to the 200L working volume and to obtain products (such as biopolymers) up to the kg-scale.
Main research areas
Wastewater treatment: removal of contaminants, recovery of resources and production of clean effluents;
Wastes Stream Valorisation;
Biopolymer production.
Equipments
The pilot plant is equipped for aerobic and anaerobic biological processes and allows operation in batch, fed-batch, sequencing batch, and continuous modes. Below is a summary of the main equipment available:
Anaerobic stirred reactor with up to 150 L operating volume, equipped with heating and stirring systems;
Upflow anaerobic sludge blanket (UASB) reactors with up to 100 L operating volume each;
Aerobic reactors with operating volumes up to 200 L, equipped with aeration and stirring systems;
Dedicated ventilated systems for each reactor;
Feeding and buffer tanks with capacities ranging from 200 L to 500 L;
Feeding, recirculation, and dosing pumps;
pH control systems, gas and liquid flowmeters, level controllers, and online sensors for process monitoring;
Centralized control and data acquisition system with dedicated computers, control hardware, and software;
CEPA® Z 41 high-speed tubular centrifuge for bioproduct recovery;
Laboratory equipment for analysis and downstream processing, including oven, scales, freeze-dryers, and all necessary instruments for sample characterization and bioproduct analysis;
Utilities including air compressor for aeration and antifoam systems, water baths, a full fume hood, uninterruptible power supply (UPS, ITYS PROv 10–20 kVA), a cold chamber for large-volume sample storage, and ventilated cabinets for reagents.