CAD
Iteration Phase 7 Design
Iteration Phase 6
Design 1: No intraoral, 45 degree flat wall. Design 2: Intraoral, 45 degree flat wall, small area. Design 3: No intraoral, 50 degree flat wall. Design 4: No intraoral, 30 degree flat wall. Design 5: No intraoral, 30 degree convex wall. Design 5: No intraoral, 50 degree convex wall. Design 6: No intraoral, 45 degree convex wall.
Iteration Phase 5
Design 1: ¾ intraoral area from phase 4, ½ vertical area wal from phase 4. Design 2: ¾ intraoral, 2x vertical area wall, 20 degree curve. Design 3. ¾ intraoral 2x vertical area wall, 15 degree curve. Design 4. No intraoral, 2x vertical area wall, 15 degree curve. Design 5. ¾ intraoral, ½ vertical area wall, 20 degree curve. Design 6. ¾ intraoral, ½ vertical area wall, 20 degree curve. Design 7. ¾ intraoral, ½ vertical area wall, 15 degree curve. Design 8 ¾ intraoral, ⅓ vertical area wall.
Iteration Phase 4
Design 1: small intraoral piece with interface surface on a 30 degree plane towards the face and 20 degree curved wall. Design 2: small intraoral piece with interface surface on a 35 degree plane and 20 degree curved wall. Design 3: small intraoral piece with interface surface on a 40 degree plane and 20 degree curved wall. Design 4: small intraoral piece with interface surface on a 40 degree plane and 30 degree curved wall.
Iteration Phase 3
Design 1: asymmetric solid wall, design 2: asymmetric curved wall with increased thickness of 0.2in, design 3: asymmetric solid wall with increased curvature angle, design 4: asymmetric solid wall with increased curvature angle and increased thickness of 0.2in
Iteration Phase 2
Design 1: asymmetric U-Cup sea but thinner towards mouthpiece, design 2: symmetric U-Cup seal but thinner towards mouthpiece, design 3: full frontal cover moved towards tip of mouthpiece.
Iteration Phase 1
Design 1: Double wall seal, design 2: Full cover, design 3: Symmetric U-Cup seal, design 4: asymmetric U-Cup seal.