In cardiothoracic (heart and lung) surgery, robotic-assisted systems like the da Vinci Xi enhance precision and control. One critical tool used is the endoscopic clip applier, which places titanium clips on blood vessels to stop bleeding. However, the current clip applier holds only one clip at a time, requiring repeated:
Instrument removal from the patient
Manual reloading by a surgical technician
Reinsertion into the patient
This process slows surgery, disrupts workflow, and increases reliance on assistants.
Titanium Clips (various sizes) are manually reloaded onto the Endowrist Clip Applier
Courtesy of Boer Medical
While handheld clip appliers, such as Johnson & Johnson’s Ligamax, offer preloaded cartridges that allow for multiple firings in a single procedure, no equivalent multi-load clip applier exists for robotic surgery. This creates a major inefficiency in robotic-assisted surgeries, especially in urgent cases where multiple clips must be applied quickly. Key issues with manual clip appliers include:
Limited motion control with stiff instrument arm
Increased reliance on surgical assistants for manual clip replacement
These limitations highlight the urgent need for an integrated multi-load clip applier that enhances surgical efficiency without compromising precision.
Video demonstrating a multi-load manual clip applier
J&J Ligamax Manual Clip Applier
To ensure the multi-load clip applier meets both surgical and engineering demands, the key user needs and corresponding engineering requirements have been outlined:
Robotic Control: Shall integrate with Intuitive’s da Vinci Xi system.
Clip Capacity: Shall preload a minimum of three clips before patient insertion.
Clip Reloading: Shall allow in-patient reloading of preloaded clips.
Biocompatible Materials: Materials utilized shall be safe for patient use (or have safe alternatives).
Compact Design: The design shall fit through a 15mm diameter shaft.
Budgeting: The total cost of design shall not exceed $3,600.
Compliance with Medical Standards: The overall design should adhere to ISO 14971 (Risk Management) and ISO 13485 (Medical Device Quality Management) standards.