University of California, San Diego
Mechanical and Aerospace Engineering
MAE 156B: Senior Design Project
Full Assembly of RPM 2.0
Informative Video
Project Background
Space exploration has been advancing for years now and with that comes more and more challenges. In the beginning, scientists and researchers didn’t understand the effects of microgravity on people which resulted in astronauts having a difficult time readjusting once they returned to earth’s surface due to muscle loss and weaker bones. Thus, there are many researchers who aim to study the effects of microgravity on not just astronauts but fire, plants, and sintering processes to better understand what happens.
Unfortunately for humans, space travel is extremely expensive. The good news is that microgravity can be simulated on Earth’s surface with a Random Positioning Machine. By taking the gravity vector that the object experiences and randomly rotating the object in all directions so as to distribute vectors evenly such that they cancel each other out. This way we can effectively simulate a space environment as long as the tangential acceleration is extremely low if not zero. To do this, we attach two rotating frames to a base and place the object in the center, in between the frames.
Objective
Our project is specifically focusing on what happens to a sintering furnace when it is placed into that microgravity environment. Since weight is a critical factor to a space launch, it becomes a massive problem when multiple single use tools are needed to maintain adequate safety on the ship or space station. Even more important, what happens when a tool is forgotten? With a sintering furnace, tools can be created up in space if the process can be done well enough.
While random positioning machines do exist, very few are big enough to be able to hold the load and size capacity of the sintering furnace or other large systems. This prevents the understanding of how many applications are effected by microgravity. The RPM 2.0 has a 100 pound and a 30 cubic inch load/ size capacity, making the RPM 2.0 the largest random positioning machine in the United States.
Our Sponsor
Dr. Maziar Ghazinejad and his team at The Gravity Labs design random positioning machines and a centrifuge in efforts to create a ground analog to study the effects of microgravity and hypergravity.
RPM 1.0
The RPM 1.0
The RPM 1.0 was a UCSD senior design project in 2024 and was designed to to study the effects of zero gravity on biological samples such as plants. The inner frame is 12" x 12" and has a loading capacity of one pound. The RPM 2.0's inner frame will be upscaled to 30" x 30" and have a loading capacity of 100 pounds.
RPM 1.0
Final Design
RPM 2.0 CAD
Overview: The RPM 2.0 has two frames that rotate on two axis about an origin. The center of the machine would be randomly rotated in different orientations until the cumulative effect of gravity is approximately zero. The sample frame is 30 inches by 30 inches and can hold an object with height of 30 inches and a mass of 100 pounds. The sample frame sits perpendicular to the inner frame and is connected by two shafts on either side to the outer frame. There are two shafts on the opposite edges of the outer frame that connect to the base frame.
Performance Results: The RPM 2.0 was run at 15 rpm for 2 hours and reached an effective acceleration of 0.154 meters per second squared or 0.0157 g.
Description of Design Solution
Executive Summary
Narrated Video Showing Design