University of California, San Diego
Mechanical and Aerospace Engineering
MAE 156B: Senior Design Project
Diagram of cranial spring installation and hook mechanism
CT scan of implanted stainless steel cranial springs
Diagram of the procedure for spring assisted cranioplasty
Craniosynostosis is a condition in which an infant’s skull sutures fuse prematurely, restricting brain growth and potentially leading to intracranial hypertension and developmental complications. One minimally invasive treatment, spring-assisted cranioplasty (SAC), involves surgically implanting stainless steel springs to gradually reshape the skull. However, these springs require a second surgery for removal, increasing risks and medical costs for patients and families.
Our project aims to develop bioabsorbable cranial springs that eliminate the need for a second procedure while maintaining controlled cranial expansion. By leveraging advanced materials such as magnesium and shape-memory polymers, we seek to create a spring that provides 6–10 N of force and gradually resorbs over time.
Design and prototype bioabsorbable springs capable of providing controlled cranial expansion over several weeks.
Evaluate materials like magnesium and shape-memory polymers for their biomechanical performance and bioresorption properties.
Conduct mechanical testing to ensure springs meet force and excursion requirements for effective skull reshaping.
Our design is a fully absorbable cranial spring that features an optimized square cross-section and thicker U-bend for enhanced stiffness.
Our final spring design met the target force range of 6–10 N at 1 cm compression, with the best prototype reaching a maximum force of 28N. Through iterative testing on the Instron machine and FEA simulations, we found that increasing thickness and switching to a square cross-section significantly improved performance. While PLA was used for testing, results indicate the design is mechanically viable for future implementation in absorbable materials.