The final design utilizes a stepper motor with a lead screw held within a frame as a means to control the syringe in injecting and extracting. A syringe adaptor attached to the lead screw will hold the plunger of the syringe while the frame itself will hold the flange of the syringe, controlling the syringe. A stepper driver and microcontroller will be used to control the motion of the rotation of the motor, all powered through a 24 volt 2 amp wall power supply with a 9 volt regulator allowing safe powering of the microcontroller. A three position switch will allow the user to control the direction of the movement of the syringe adaptor, while a two position switch will the on-off power of the entire design. Lastly, two limit switches are placed to stop the movement of the syringe adaptor when the syringe is either fully pulled back or out of liquid.
Consists of a 10"x6"x3" off the shelf ABS enclosure customized with holes to fasten pillars and motor housing onto it
Features ample room to install electronics inside
A design that allows serviceability
Improved assembly process
Feet with rubber grommets to reduce vibration
Enclosure will be custom machined by manufacturer to include screw holes to attach structural components and slots for switches, motor wiring, and ventilation
Limit switches prevent adapter over-travel
Cost for 25 units: $27.44
Polycase Enclosure
Enclosure after custom machining (top isometric view)
Enclosure after custom machining (bottom isometric view)
Pillars and motor housing will be directly fastened to the frame
Motor cap will be fastened to motor housing and adapter will be placed onto the guide rods
Cost of each component for 25 units (machining with Aluminum 6061):
Pillars - $16.09
Motor housing - $27.63
Motor cap - $21.40
Adapter - $17
Brass bushings: 2×$4 = $8
Guide rails: 2ft ground steel rod = $2.96
Low cost
Strong
Linear force output: 97.4 lbf
Cost of building the assembly:
Stepper Motor: $9.99
Coupler: $3.20
Lead Screw: $9.12 per 6 inches
Thread Flange Nut: $21.49
Total: $43.80
DM542t: $16.86
Easy to set up and limit current
Strong performance, no issues with vibration
Limit Switches: $6.72
Omron Electronics Inc
Used to prevent over-travel of the syringe adaptor and damage to the system
Direction Switch: $1.97
Used to control direction of syringe
Power Switch: $2.99
Used to power product on/off
Illuminates when on
Stripboard: $1.80
Stronger connections than a breadboard
9V 1.5A Voltage regulator: $1.20
Convert 24V input to 9V output for Arduino Power
Arduino Nano: $6.67
Controls the stepper motor through the stepper driver and takes inputs from the switches
24V 2A power supply: $13.99
Powers the entire system
Enough wattage to cover all electronics
Code which utilizes the Arduino IDE Stepper Library will control the direction of motor rotation depending on the position of the switch (CW, CCW, or stationary)
Overall, the device was successful in achieving the project objectives, but there could have been further improvements for cost reduction. The desired operation time of the device needed to be under ten minutes to be an improvement to the current operation time when performed by hand. A flow rate of 1.33 cc per second correlates to an operation time of exactly ten minutes so any flow rate higher than this is acceptable. The device prototype was tested to ensure this requirement was met and the results showed it is able to provide a flow rate of 2 cc per second. This flow rate translates to an operation time of 6.67 minutes which is a major improvement to the previous time. While the device operation was successful, the cost of the frame could have been further reduced if less custom components were utilized. They could be replaced with more widely available stock items, but the custom components used did improve the overall efficiency of the device and give it a more polished finish for patient comfort.