Embedded Files
First you have to use Adobe illistrator to create your drawing
Next trace your immage or draw using the curvature tool, single click for curvy lines, double for sharp corners.
Once you have traced your whole sign select the whole sign and make a copy, this will be your backup in case you mess up. Then shape build you Illustrator file and export as a DXF.
Next in Fustion 360, In a new project, under solid chose the create new shape option. make sure you selected the z axis so that your shape is flat.
Next, insert your DXF and click finish sketch. After this, select your finished Image and extrude it to your desired height; this should be the height of the wood you are cutting out.
If you want specific parts of your design at different heights and curves, you can adjust your design by extruding different parts of your sketch. Then, with the push-pull tool on the edge. Using this option, you will have a limited number of options, but you will be able to add a slant. Push the edge to the top side of your desired ramp, and you're done.
We will start creating the tool paths once you have finished your desired demotions. We are going to set up your "set up." First, switch your project from design to manufacture.
Next, create a new setup and select stock box point. Select the "front left top" corner of the fixed-size box for the stock point.
Next, go over to the stock tab and select the fixed size box; at the bottom of the tab, you will see your project dimensions; make sure that the X and Y have at least a .5 in clearance from your project guidelines. I.e., your fixed-size box should have a width and length clearance of 0.5 in. Once you have finished all this, select ok.
Next you will want to select the 3D adaptive clearing tool. Make sure you select your desired tool. Next go over to the passes tab, unselect stock to leave, and select multiple depths. The maximum roughing stepdown in how far down your tool will go per stepdown, this should be half the diameter of the tool. then click ok.
Lastly once you have cut out all of the pockets, you will select 2D contour. select your desired tool again, then go to the geomatry tab and select the silowet option, this will select to cut out all the cuts. that you designed. Next go over to the passes tab, unselect stock to leave, and select multiple depths. The maximum roughing stepdown in how far down your tool will go per stepdown, this should be half the diamiter of the tool. then click ok.
CNC cutting
CNC cutting
Lastly run your desired post processing software and save it to you desired location, then send to the CNC machine and complete the precut checks. once you finished this start you print.
Post Proccessing
Post Proccessing
Once you have finished printing there is not much left to do, Sand the desired parts to perfection and paint (spray paint is recommended). this is the last step to once you finish this your done.
Reflection
Reflection
What went well?
Using a 3D adaptive cutout was the smoothest part of my design because it allowed me to skip using 2D pockets.
What could be improved?
Next time, I would have found a different way to add curvature. This was one of the most tedious parts of my design.
What would you do differently if you were to do this project again?
If I did this again, I would be more careful and find a more efficient and versatile way to add curvature.
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