Weaving Preparatory & Processing
DATALOG - On Line Monitoring System for Weaving Preparatory and Processing System is a Web Based system equipped with state of the art Micro Controller based MACHINE TERMINAL with Touch Screen Display / User Specific Keyboard to monitor the Preparatory and Processing machines in Weaving Mills.
- The system automatically measures & records the Production, Stoppage and Speed information.
- A Computer connected in the IT-Network collects these information ON LINE through WIRELESS technology.
- Web Based Software processes the data from the Machines.
- Process includes Capturing, Sorting, Storing, Retrieving, Calculating and Displaying various User friendly Reports & Screens.
- Software comes with inbuilt reports for Monitoring Productivity, Stoppage, Efficiency, etc., Analysis.
- Customised reports can be programmed as per the customer requirement.
- Users can access these information through the web browsers based on their access levels from remote locations.
- The system also allows multiple users to access the data simultaneously.
Hardware Features of Machine Terminal
Speed - Continuous monitoring of the speed during machine running
Production - Continuous monitoring of Production during machine running
Stoppage - Records each stop with time stamping
Records Yarn Break Signal
Efficiency - Calculates Efficiency based on the Machine running
Stops can be classified for various stop reasons by entering the Stop Code reason on the Machine Terminal
Stop Alarm / Relay Output - on reaching the Production Order Length
Software
Web Based software that can be accessed across the Plant and outside the plant through internet will have the following options:
Standards & Assignments for:
Machine
Style / Article
Beam
Operator
Supplier
Stop Code
Batch
Waste
Entries Available in the System
Reports & Screens
Entries available in the system:
Warping Operator Order - Entry on Computer by Production Management team
Article Data - Entry on Computer by Production Management team
Waste Entry
Reports & Screens:
Machine Wise / Order Wise / Style Wise / Operator Wise reports
Current Shift / Completed Shift / Completed Day / From To Period Reports
Graphical and Text Reports
Production report - Showing Theoretical & Practical Production and difference
Stoppage report
Efficiency report
Yarn Break report
Salary Calculation based on Productivity
ERP Interface
Export - Automatic Data Transfer of Data monitored by DATALOG to ERP at preset interval
Import - Automatic Data Transfer of Master Data from ERP to Datalog as applicable