Weaving Preparatory & Processing

DATALOG - On Line Monitoring System for Weaving Preparatory and Processing System is a Web Based system equipped with state of the art Micro Controller based MACHINE TERMINAL with Touch Screen Display / User Specific Keyboard to monitor the Preparatory and Processing machines in Weaving Mills.

The system automatically measures & records the Production, Stoppage and Speed information.
A Computer connected in the IT-Network collects these information ON LINE through WIRELESS technology.
Web Based Software processes the data from the Machines.
Process includes Capturing, Sorting, Storing, Retrieving, Calculating and Displaying various User friendly Reports & Screens.
Software comes with inbuilt reports for Monitoring Productivity, Stoppage, Efficiency, etc., Analysis.
Customised reports can be programmed as per the customer requirement.
Users can access these information through the web browsers based on their access levels from remote locations.
The system also allows multiple users to access the data simultaneously.

Hardware Features of Machine Terminal

Speed - Continuous monitoring of the speed during machine running

Production - Continuous monitoring of Production during machine running

Stoppage - Records each stop with time stamping

Records Yarn Break Signal

Efficiency - Calculates Efficiency based on the Machine running

Stops can be classified for various stop reasons by entering the Stop Code reason on the Machine Terminal

Stop Alarm / Relay Output - on reaching the Production Order Length

Software

Web Based software that can be accessed across the Plant and outside the plant through internet will have the following options:

Standards & Assignments for:

Machine

Style / Article

Beam

Operator

Supplier

Stop Code

Batch

Waste

Entries Available in the System

Reports & Screens

Entries available in the system:

Warping Operator Order - Entry on Computer by Production Management team

Article Data - Entry on Computer by Production Management team

Waste Entry

Reports & Screens:

Machine Wise / Order Wise / Style Wise / Operator Wise reports

Current Shift / Completed Shift / Completed Day / From To Period Reports

Graphical and Text Reports

Production report - Showing Theoretical & Practical Production and difference

Stoppage report

Efficiency report

Yarn Break report

Salary Calculation based on Productivity

ERP Interface

Export - Automatic Data Transfer of Data monitored by DATALOG to ERP at preset interval

Import - Automatic Data Transfer of Master Data from ERP to Datalog as applicable

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