On Line Monitoring System for Looms

Monitoring of Loom Data for Production, Stoppage, Efficiency,

Air Consumption, Power, Temperature & Humidity

Monitor Performance. Enhance Productivity

Trusted by leading mills worldwide, the Datalog Online Monitoring systems deliver results.

Productivity is assured by the continuous performance of every single Loom in a Weaving mill. Unwanted stoppages and excess power used can throw a spanner in the works and drastically impact production schedules. That is why it is imperative to invest in DATALOG Online Production Monitoring Systems (Also With Optional Attachments for Power & Air Flow Monitoring).

Datalog Online Monitoring System facilitates continuous monitoring of each machine individually and collectively to improve Production, Efficiency & bring down Stop time. The data is processed and useful reports generated help in the seamless running of all operations. All contributing to better productivity which, of course, translates into higher profits

Information at the click of a button

Datalog Online Monitoring System is feature rich and provides integrated information at a click. The Web Based Software for the Online monitoring system is developed in PHP with database in MySQL with ERP Interface.

Salient Features

  • On Line Monitoring of all Looms 24 X 7 for Production, Stoppage & Efficiency
  • Optional: Air Consumption and Power Consumption can be monitored
  • Optional: Temperature and Humidity of the Loom Shed can be monitored at different locations
  • Optional: On Loom Fabric Inspection System
  • Integrated information covering all looms on a single computer
  • Can be installed on all types of looms (Airjet, Waterjet, Projectile, Rapier, etc.,)
  • Can be installed looms manufacturing any type of fabric (Grey, Sheeting, Shirting, Terry Towels, Carpets, etc.,)
  • Viewing of all Information on the Machine through the Machine Terminal fitted on each Loom
  • System automatically Records all loom stops with time stamp
  • Warp, Weft, Leno, Selvedge stops are recorded with reason automatically by the system
  • Reason for Long Stop can be entered on the Machine Terminal
  • Continuous monitoring of Actual (A%) and Production / Weaver (P%) Efficiency
  • Web Based and hence easy to use on Internet
  • Automatic Weaver Planning
  • Spare Parts failure analysis
  • Optional: Roll / Label printing on completion of Fabric Roll on the loom
  • Optional: Roll Doff Indication / Stop the loom on arrival of a Roll based on Picks / Meters produced


  • Reduce Machine Down Time
  • Improvement in Operator Work Load
  • Compare machines running with same product Style / Design
  • Bring low performing machine on par with the best
  • Identify weak points and weak areas
  • Decrease in Power Cost by better Power Utilization
  • Optimize Speed vs. Power Consumption
  • Optimize Production vs Cost (Units Per Meter)
  • Optimize Speed / Production vs Air Consumption
  • Prevent Avoidable Stops / Breakdowns
  • Monitor Health of Motor
  • Identify Mechanical Alignments, Drive shaft / Bearing / Lubrication problems
  • Continuous monitoring of Quality of Power
  • Forewarn deteriorating points before it is too late
  • Fine-tuning Maintenance Practice and Schedules


  • SMS Alerts Module
  • Efficiency Display Board
  • LCD Display Software
  • Doff Prediction Display
  • Reports by Email
  • User Specific Display Boards

Reports & Screens

  • True Drill Down Long Term Reports (From Macro to Micro Level)
  • Efficiency Trend Graphs of Years, Year, Month, Day
  • Machine Wise, Style Wise, Weaver Wise, Supervisor Wise, Department Wise
  • Production
  • Stoppage
  • Efficiency
  • Performance Report for Top Level Management
  • Snap Study
  • Exception Reports
  • Reports on Air Consumption (CFM)
  • Reports on Power (Kwh, KVA, Voltage, Current, PF, Frequency, etc.,)
  • Comparison of Weavers, Machines, etc.,
  • Beam Planning
  • Beam Run Out Reports
  • Stop Diagram to show Machine Running / Stop over a period
  • Spare Parts Failure Analysis