On Line Monitoring System for Looms

Monitoring of Loom Data for Production, Stoppage, Efficiency,

Air Consumption, Power, Temperature & Humidity

Monitor Performance. Enhance Productivity

Trusted by leading mills worldwide, the Datalog Online Monitoring systems deliver results.

Productivity is assured by the continuous performance of every single Loom in a Weaving mill. Unwanted stoppages and excess power used can throw a spanner in the works and drastically impact production schedules. That is why it is imperative to invest in DATALOG Online Production Monitoring Systems (Also With Optional Attachments for Power & Air Flow Monitoring).

Datalog Online Monitoring System facilitates continuous monitoring of each machine individually and collectively to improve Production, Efficiency & bring down Stop time. The data is processed and useful reports generated help in the seamless running of all operations. All contributing to better productivity which, of course, translates into higher profits

Information at the click of a button

Datalog Online Monitoring System is feature rich and provides integrated information at a click. The Web Based Software for the Online monitoring system is developed in PHP with database in MySQL with ERP Interface.

Salient Features

On Line Monitoring of all Looms 24 X 7 for Production, Stoppage & Efficiency
Optional: Air Consumption and Power Consumption can be monitored
Optional: Temperature and Humidity of the Loom Shed can be monitored at different locations
Optional: On Loom Fabric Inspection System
Integrated information covering all looms on a single computer
Can be installed on all types of looms (Airjet, Waterjet, Projectile, Rapier, etc.,)
Can be installed looms manufacturing any type of fabric (Grey, Sheeting, Shirting, Terry Towels, Carpets, etc.,)
Viewing of all Information on the Machine through the Machine Terminal fitted on each Loom
System automatically Records all loom stops with time stamp
Warp, Weft, Leno, Selvedge stops are recorded with reason automatically by the system
Reason for Long Stop can be entered on the Machine Terminal
Continuous monitoring of Actual (A%) and Production / Weaver (P%) Efficiency
Web Based and hence easy to use on Internet
Automatic Weaver Planning
Spare Parts failure analysis
Optional: Roll / Label printing on completion of Fabric Roll on the loom
Optional: Roll Doff Indication / Stop the loom on arrival of a Roll based on Picks / Meters produced

Benefits

Reduce Machine Down Time
Improvement in Operator Work Load
Compare machines running with same product Style / Design
Bring low performing machine on par with the best
Identify weak points and weak areas
Decrease in Power Cost by better Power Utilization
Optimize Speed vs. Power Consumption
Optimize Production vs Cost (Units Per Meter)
Optimize Speed / Production vs Air Consumption
Prevent Avoidable Stops / Breakdowns
Monitor Health of Motor
Identify Mechanical Alignments, Drive shaft / Bearing / Lubrication problems
Continuous monitoring of Quality of Power
Forewarn deteriorating points before it is too late
Fine-tuning Maintenance Practice and Schedules

Optional

SMS Alerts Module
Efficiency Display Board
LCD Display Software
Doff Prediction Display
Reports by Email
User Specific Display Boards

Reports & Screens

True Drill Down Long Term Reports (From Macro to Micro Level)
Efficiency Trend Graphs of Years, Year, Month, Day
Machine Wise, Style Wise, Weaver Wise, Supervisor Wise, Department Wise
Production
Stoppage
Efficiency
Performance Report for Top Level Management
Snap Study
Exception Reports
Reports on Air Consumption (CFM)
Reports on Power (Kwh, KVA, Voltage, Current, PF, Frequency, etc.,)
Comparison of Weavers, Machines, etc.,
Beam Planning
Beam Run Out Reports
Stop Diagram to show Machine Running / Stop over a period
Spare Parts Failure Analysis

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