On Line Monitoring System for Spinning

Monitoring of Spinning Data for Production, Power,

Air Consumption, Temperature & Humidity

Monitor Performance. Enhance Productivity

Trusted by leading mills worldwide, the Datalog Online Monitoring systems deliver results.

Productivity is assured by the continuous performance of every single machine in a Spinning mill. Unwanted stoppages and excess power used can throw a spanner in the works and drastically impact production schedules. That is why it is imperative to invest in Online Production & Power Monitoring Systems. Trusted by leading mills worldwide, the Datalog Online Monitoring systems deliver results.

Datalog Online Monitoring System facilitates continuous monitoring of each machine individually and collectively. The data is processed and useful reports generated help in the seamless running of all operations. All contributing to better productivity which, of course, translates into higher profits

Information at the click of a button

Datalog Online Monitoring System is feature rich and provides integrated information at a click. The We Based Software for the Online monitoring system is in PHP with database in MySQL with ERP Interface

Salient Features

On Line Monitoring of all Spinning Machine 24 X 7 for Production, Stoppage, Efficiency and Power
Optional: Air Consumption and Power Consumption can be monitored
Optional: Temperature and Humidity of the Shed can be monitored at different locations
Integrated information covering all Machines in Spinning mill on a single computer
Can be installed on all machines (Blowroom, Carding, Drawframe, Lapformer, Roving, Ring Frame, Winding, etc.,)
Can be installed on Humidification Plant Motorrs, Compressors and other utilities
Can be instaleld on DBs (Distibution Panel) and MV Panel
Viewing of all Information on the Machine through the Machine Terminal fitted on each Machine
System automatically Records all machine stops with time stamp
Reason for Long Stop can be entered on the Machine Terminal
Continuous monitoring of Actual (A%) and Production (P%) Efficiency
Web Based and hence easy to use on Internet
Automatic Operator Planning
Monitors Incoming Power Quality
Data is processed and useful reports are generated for a seamless running of operations
Immediate action by the user from the reports generated will result in Higher Profits through Higher Productivity
Spare Parts failure analysis

Benefits

Reduce Machine Down Time
Improvement in Operator Work Load
Decrease in Power Cost by better Power Utilization
Optimize Speed vs. Power Consumption
Optimize Production vs Cost (UKG)
Prevent Avoidable Stops / Breakdowns
Monitor Health of Motor
Identify Mechanical Alignments, Drive shaft / Bearing / Lubrication problems
Compare machines running with same product (Count, Article)
Bring low performing machine on par with the best
Identify weak points and weak areas
Continuous monitoring of Quality of Power
Forewarn deteriorating points before it is too late
Fine-tuning Maintenance Practice and Schedules

Optional

SMS Alerts Module
Efficiency Display Board
LCD Display Software
Doff Prediction Display
Reports by Email
User Specific Display Boards

Reports & Screens

True Drill Down Long Term Reports (From Macro to Micro Level)
UKG vs Speed vs KWh Graphs for each Doff etc.,
DoffAnalysis
Power Graphs,
Efficiency Trend Graphs of Years, Year, Month, Day
Machine Wise, Article Wise, Supervisor Wise, Department Wise
Production / Stoppage / Doff Wise / Doff Prediction / Efficiency
Stop Diagram to show Machine Running / Stop over a period
Cop Buildup Diagram and displaying of Power Consumption in stages
Performance Report for Top Level Management
Snap Study
Exception Reports
Comparison
Spare Parts Failure Analysis
Power Consumption, PF, Units Consumed (KVA, Kwh), Voltage, Current, etc.,

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