Knitting

Monitoring of Production, Stoppage & Efficiency

Monitor Performance. Enhance Productivity

Trusted by leading mills worldwide, the Datalog Online Monitoring systems deliver results.

Productivity is assured by the continuous performance of every single machine in a Knitting mill. Unwanted stoppages and excess power used can throw a spanner in the works and drastically impact production schedules. That is why it is imperative to invest in Online Production Monitoring Systems. Trusted by leading mills worldwide, the Datalog Online Monitoring systems deliver results.

Datalog Online Monitoring System facilitates continuous monitoring of each machine individually and collectively. The data is processed and useful reports generated help in the seamless running of all operations. All contributing to better productivity which, of course, translates into higher profits

Information at the click of a button

Datalog Online Monitoring System is feature rich and provides integrated information at a click. The We Based Software for the Online monitoring system is in PHP with Database in MySQL with ERP Interface

Salient Features

  • On Line Monitoring of all Knitting machines 24 X 7 for Production, Stoppage & Efficiency
  • Optional: Air Consumption and Power Consumption can be monitored
  • Optional: Temperature and Humidity of the Shed can be monitored at different locations
  • Integrated information covering all machines on a single computer
  • Can be installed on all types of Knitting Machines (Circular knitting, Flat knitting, Warp knitting, etc.,)
  • Can be installed knitting machines manufacturing any type of fabric
  • Viewing of all Information on the Machine through the Machine Terminal fitted on each Loom
  • System automatically Records all machine stops with time stamp
  • Reason for Long Stop can be entered on the Machine Terminal
  • Continuous monitoring of Actual (A%) and Production (P%) Efficiency
  • Order Planning reports
  • Yarn Consumption reports
  • Web Based and hence easy to use on Internet
  • Automatic Operator Planning
  • Spare Parts failure analysis

Benefits

  • Reduce Machine Down Time
  • Improvement in Operator Work Load
  • Decrease in Power Cost by better Power Utilization
  • Optimize Speed vs. Power Consumption
  • Optimize Production vs Cost (UKG)
  • Prevent Avoidable Stops / Breakdowns
  • Monitor Health of Motor
  • Identify Mechanical Alignments, Drive shaft / Bearing / Lubrication problems
  • Compare machines running with same product (Design)
  • Bring low performing machine on par with the best
  • Identify weak points and weak areas
  • Continuous monitoring of Quality of Power
  • Forewarn deteriorating points before it is too late
  • Fine-tuning Maintenance Practice and Schedules

Optional

  • SMS Alerts Module
  • Efficiency Display Board
  • LCD Display Software
  • Doff Prediction Display
  • Reports by Email
  • User Specific Display Boards

Reports & Screens

  • True Drill Down Long Term Reports (From Macro to Micro Level)
  • Efficiency Trend Graphs of Years, Year, Month, Day
  • Machine Wise, Design Wise, Operator Wise, Supervisor Wise, Department Wise
  • Production
  • Stoppage
  • Efficiency
  • Performance Report for Top Level Management
  • Snap Study
  • Exception Reports
  • Comparison of operators, Machines, etc.,
  • Order Planning Report
  • Yarn Consumption Report
  • Stop Diagram to show Machine Running / Stop over a period
  • Spare Parts Failure Analysis
  • Optional : Power, Air consumption, Humidity , Temperature Monitoring