Knitting

Monitoring of Production, Stoppage & Efficiency

Monitor Performance. Enhance Productivity

Trusted by leading mills worldwide, the Datalog Online Monitoring systems deliver results.

Productivity is assured by the continuous performance of every single machine in a Knitting mill. Unwanted stoppages and excess power used can throw a spanner in the works and drastically impact production schedules. That is why it is imperative to invest in Online Production Monitoring Systems. Trusted by leading mills worldwide, the Datalog Online Monitoring systems deliver results.

Datalog Online Monitoring System facilitates continuous monitoring of each machine individually and collectively. The data is processed and useful reports generated help in the seamless running of all operations. All contributing to better productivity which, of course, translates into higher profits

Information at the click of a button

Datalog Online Monitoring System is feature rich and provides integrated information at a click. The We Based Software for the Online monitoring system is in PHP with Database in MySQL with ERP Interface

Salient Features

On Line Monitoring of all Knitting machines 24 X 7 for Production, Stoppage & Efficiency
Optional: Air Consumption and Power Consumption can be monitored
Optional: Temperature and Humidity of the Shed can be monitored at different locations
Integrated information covering all machines on a single computer
Can be installed on all types of Knitting Machines (Circular knitting, Flat knitting, Warp knitting, etc.,)
Can be installed knitting machines manufacturing any type of fabric
Viewing of all Information on the Machine through the Machine Terminal fitted on each Machine
System automatically Records all machine stops with time stamp
Reason for Long Stop can be entered on the Machine Terminal
Continuous monitoring of Actual (A%) and Production (P%) Efficiency
Order Planning reports
Yarn Consumption reports
Web Based and hence easy to use on Internet
Automatic Operator Planning
Spare Parts failure analysis

Benefits

Reduce Machine Down Time
Improvement in Operator Work Load
Decrease in Power Cost by better Power Utilization
Optimize Speed vs. Power Consumption
Optimize Production vs Cost (UKG)
Prevent Avoidable Stops / Breakdowns
Monitor Health of Motor
Identify Mechanical Alignments, Drive shaft / Bearing / Lubrication problems
Compare machines running with same product (Design)
Bring low performing machine on par with the best
Identify weak points and weak areas
Continuous monitoring of Quality of Power
Forewarn deteriorating points before it is too late
Fine-tuning Maintenance Practice and Schedules

Optional

SMS Alerts Module
Efficiency Display Board
LCD Display Software
Doff Prediction Display
Reports by Email
User Specific Display Boards

Reports & Screens

True Drill Down Long Term Reports (From Macro to Micro Level)
Efficiency Trend Graphs of Years, Year, Month, Day
Machine Wise, Design Wise, Operator Wise, Supervisor Wise, Department Wise
Production
Stoppage
Efficiency
Performance Report for Top Level Management
Snap Study
Exception Reports
Comparison of operators, Machines, etc.,
Order Planning Report
Yarn Consumption Report
Stop Diagram to show Machine Running / Stop over a period
Spare Parts Failure Analysis
Optional : Power, Air consumption, Humidity , Temperature Monitoring

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