Fabric Inspection System

DATALOG - Fabric Inspection System is a Web Based system equipped with state of art Micro Controller based FABRIC INSPECTION TERMINAL (FIT) with Touch Screen Display / User Specific Keyboard that replaces the conventional way of manual recording.

  • Inspector with ease can enter Fabric Defects & Points on the FABRIC INSPECTION TERMINAL (FIT) by gently pressing the pre defined Defect & Points.
  • The system automatically measures & records Fabric Length at which the Defect & Point has occurred using the Shaft Encoder connected to FIT.
  • A Computer connected in IT-Network collects information recorded by inspector on FIT through WIRELESS technology.
  • Web Based Software process these data from the FIT.
  • Process includes Capturing, Sorting, Storing, Retrieving, Calculating and Displaying various User friendly Reports & Screens.
  • Automatic Cutting Plan is displayed in Graph and Text
  • Software comes with inbuilt reports for Monitoring Productivity, Realization and Defect Analysis.
  • Users can access these information through web browser based on their access levels from remote locations.
  • System also allows multiple users to access data simultaneously.
  • System can automatically use different Grading Standard for Different Buyer.

Benefits

  • Paperless since Data is being stored on FIT / Computer
  • Fabric Length is measured automatically using Shaft Encoder and hence 100% accuracy.
  • Point of Defect Occurrence is accurate since measured using Shaft Encoder
  • Graphical view of Defect Mapping is generated from system and hence easy to use / understand for decision making
  • Fabric Classification (Grading of Rolls) is done automatically by system and hence laborious process of Manual Grading can be avoided
  • Automatic Cutting Plan is available from system at the end of a Master Batch Roll in Graph & Text and hence easy to make Rolls
  • Easy to Train & Operate
  • Assisted Cutting Terminal - To install the system on Cutting Table to stop the Master Roll as per the cutting plan
  • Error Free recording since entry is on User Specific design
  • Inbuilt Productivity Reports
  • Inbuilt Realisation Reports
  • Inbuilt Defect Analysis Reports
  • Reports are in drill-down form starts from overview to the deep-root to enable easy and meaningfull analysis for the users
  • Provision for ERP Interface

Features

  • Defect Codes can be customized as per mill requirement using colour and symbol
  • Defect Keys can be Grouped and Coloured as per mill requirement
  • Defect Keys can be Positioned as per mill requirement on FIT
  • Classification of defects with respect to Department available (Weaving Defects, Sizing Defects, etc.,)
  • Fabric Width can be entered at periodical interval
  • Flags can be marked on the FIT during inspection
  • Long Defects can be entered on the FIT
  • Horizontal Defect Position can be entered on the FIT
  • Recordings of Batch / Roll ends
  • Option to enter Manual Roll / Piece Cutting by inspector
  • Easy to access Web Based Software from anywhere
  • Defect Map with Zoom in / out Facility

Optional

  • Label Printing for each Roll in Text / Barcode
  • Barcode scanner interface for capturing Batch Roll information
  • Weighing Scale interface for capturing of Roll weight
  • Audio / Video Indication for alerts for the operator

Reports & Screens

  • Users & Permissions
  • Defects Master
  • Grading Standard / Specifications
  • Online Screen for All Inspection table
  • Online Screen for Selected Inspection table
  • Online Inspection Report
  • Online Defect Map Report
  • Cutting Plan in Graphical View
  • Cutting Plan in Tabular View
  • Productivity Report for Individual Table
  • Productivity Report for Inspector
  • Realization Report for Individual Table
  • Realization Report for Style
  • Realization Report for Loom
  • Defect Mapping Report