Fabric Inspection System

DATALOG - Fabric Inspection System is a Web Based system equipped with state of art Micro Controller based FABRIC INSPECTION TERMINAL (FIT) with Touch Screen Display / User Specific Keyboard that replaces the conventional way of manual recording.

Inspector with ease can enter Fabric Defects & Points on the FABRIC INSPECTION TERMINAL (FIT) by gently pressing the pre defined Defect & Points.
The system automatically measures & records Fabric Length at which the Defect & Point has occurred using the Shaft Encoder connected to FIT.
A Computer connected in IT-Network collects information recorded by inspector on FIT through WIRELESS technology.
Web Based Software process these data from the FIT.
Process includes Capturing, Sorting, Storing, Retrieving, Calculating and Displaying various User friendly Reports & Screens.
Automatic Cutting Plan is displayed in Graph and Text
Software comes with inbuilt reports for Monitoring Productivity, Realization and Defect Analysis.
Users can access these information through web browser based on their access levels from remote locations.
System also allows multiple users to access data simultaneously.
System can automatically use different Grading Standard for Different Buyer.

Benefits

Paperless since Data is being stored on FIT / Computer
Fabric Length is measured automatically using Shaft Encoder and hence 100% accuracy.
Point of Defect Occurrence is accurate since measured using Shaft Encoder
Graphical view of Defect Mapping is generated from system and hence easy to use / understand for decision making
Fabric Classification (Grading of Rolls) is done automatically by system and hence laborious process of Manual Grading can be avoided
Automatic Cutting Plan is available from system at the end of a Master Batch Roll in Graph & Text and hence easy to make Rolls
Easy to Train & Operate
Assisted Cutting Terminal - To install the system on Cutting Table to stop the Master Roll as per the cutting plan
Error Free recording since entry is on User Specific design
Inbuilt Productivity Reports
Inbuilt Realisation Reports
Inbuilt Defect Analysis Reports
Reports are in drill-down form starts from overview to the deep-root to enable easy and meaningfull analysis for the users
Provision for ERP Interface

Features

Defect Codes can be customized as per mill requirement using colour and symbol
Defect Keys can be Grouped and Coloured as per mill requirement
Defect Keys can be Positioned as per mill requirement on FIT
Classification of defects with respect to Department available (Weaving Defects, Sizing Defects, etc.,)
Fabric Width can be entered at periodical interval
Flags can be marked on the FIT during inspection
Long Defects can be entered on the FIT
Horizontal Defect Position can be entered on the FIT
Recordings of Batch / Roll ends
Option to enter Manual Roll / Piece Cutting by inspector
Easy to access Web Based Software from anywhere
Defect Map with Zoom in / out Facility

Optional

Label Printing for each Roll in Text / Barcode
Barcode scanner interface for capturing Batch Roll information
Weighing Scale interface for capturing of Roll weight
Audio / Video Indication for alerts for the operator

Reports & Screens

Users & Permissions
Defects Master
Grading Standard / Specifications
Online Screen for All Inspection table
Online Screen for Selected Inspection table
Online Inspection Report
Online Defect Map Report
Cutting Plan in Graphical View
Cutting Plan in Tabular View
Productivity Report for Individual Table
Productivity Report for Inspector
Realization Report for Individual Table
Realization Report for Style
Realization Report for Loom
Defect Mapping Report

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