Fabric Inspection System
DATALOG - Fabric Inspection System is a Web Based system equipped with state of art Micro Controller based FABRIC INSPECTION TERMINAL (FIT) with Touch Screen Display / User Specific Keyboard that replaces the conventional way of manual recording.
- Inspector with ease can enter Fabric Defects & Points on the FABRIC INSPECTION TERMINAL (FIT) by gently pressing the pre defined Defect & Points.
- The system automatically measures & records Fabric Length at which the Defect & Point has occurred using the Shaft Encoder connected to FIT.
- A Computer connected in IT-Network collects information recorded by inspector on FIT through WIRELESS technology.
- Web Based Software process these data from the FIT.
- Process includes Capturing, Sorting, Storing, Retrieving, Calculating and Displaying various User friendly Reports & Screens.
- Automatic Cutting Plan is displayed in Graph and Text
- Software comes with inbuilt reports for Monitoring Productivity, Realization and Defect Analysis.
- Users can access these information through web browser based on their access levels from remote locations.
- System also allows multiple users to access data simultaneously.
- System can automatically use different Grading Standard for Different Buyer.
Benefits
Benefits
- Paperless since Data is being stored on FIT / Computer
- Fabric Length is measured automatically using Shaft Encoder and hence 100% accuracy.
- Point of Defect Occurrence is accurate since measured using Shaft Encoder
- Graphical view of Defect Mapping is generated from system and hence easy to use / understand for decision making
- Fabric Classification (Grading of Rolls) is done automatically by system and hence laborious process of Manual Grading can be avoided
- Automatic Cutting Plan is available from system at the end of a Master Batch Roll in Graph & Text and hence easy to make Rolls
- Easy to Train & Operate
- Assisted Cutting Terminal - To install the system on Cutting Table to stop the Master Roll as per the cutting plan
- Error Free recording since entry is on User Specific design
- Inbuilt Productivity Reports
- Inbuilt Realisation Reports
- Inbuilt Defect Analysis Reports
- Reports are in drill-down form starts from overview to the deep-root to enable easy and meaningfull analysis for the users
- Provision for ERP Interface
Features
Features
- Defect Codes can be customized as per mill requirement using colour and symbol
- Defect Keys can be Grouped and Coloured as per mill requirement
- Defect Keys can be Positioned as per mill requirement on FIT
- Classification of defects with respect to Department available (Weaving Defects, Sizing Defects, etc.,)
- Fabric Width can be entered at periodical interval
- Flags can be marked on the FIT during inspection
- Long Defects can be entered on the FIT
- Horizontal Defect Position can be entered on the FIT
- Recordings of Batch / Roll ends
- Option to enter Manual Roll / Piece Cutting by inspector
- Easy to access Web Based Software from anywhere
- Defect Map with Zoom in / out Facility
Optional
Optional
- Label Printing for each Roll in Text / Barcode
- Barcode scanner interface for capturing Batch Roll information
- Weighing Scale interface for capturing of Roll weight
- Audio / Video Indication for alerts for the operator
Reports & Screens
Reports & Screens
- Users & Permissions
- Defects Master
- Grading Standard / Specifications
- Online Screen for All Inspection table
- Online Screen for Selected Inspection table
- Online Inspection Report
- Online Defect Map Report
- Cutting Plan in Graphical View
- Cutting Plan in Tabular View
- Productivity Report for Individual Table
- Productivity Report for Inspector
- Realization Report for Individual Table
- Realization Report for Style
- Realization Report for Loom
- Defect Mapping Report