The Tunnel Control Station 2 (TCS2) includes a built-in TunnelWatch computer that can be used with TunnelWatch 5 (TW5) and later. This computer has a touchscreen interface that displays the Quick Status screen by default when the computer is on.
The TCS2 computer has the following connections:
1. 12VDC power to the TCS2 motherboard.
2. Serial connection from the COM1 DB9 port to the power distribution board located inside the TCS2 power supply assembly.
3. Two USB extender cables for connecting external USB devices like a flash drive or keyboard.
4. USB cable to Serial Interface Board.
5. Two LAN cables to the TCS2 network switch.
6. HDMI. Not used.
7. Display Port. Not used.
1. Turn the TCS2 main power switch off. Wait for the PC to shut down and all lights on the power supply assembly to turn off. Note: When the TCS2 main power switch is turned off, the 24VAC, VPS 24VDC, 12VDC, 5VDC, and KPT 12VDC LEDs turn off immediately. The Battery LED will turn on and stay on for 20 seconds, then turn off.
2. Remove the panel PC.
a. CAUTION: Take care when removing the panel PC not to strain the cable connections. Verify each cable is unplugged prior to removal.
b. Unscrew the thumbscrews located to the left and right of the panel PC on the display bracket. The PC will remain in place on the bracket, but the bottom of the PC can now be tilted outward to make the PC connections more accessible.
c. Disconnect all cables from the bottom of the panel PC.
d. Lift the panel PC bracket up and away from the metalwork it is resting on.
e. Remove the (4) VESA screws and (4) lock washers securing the panel PC to the bracket.
3. Install the new panel PC.
a. Place the new panel PC onto the display bracket.
b. Align the panel PC VESA screw holes with the display bracket VESA screw holes.
c. Fasten the display bracket to the panel PC using the (4) VESA screws and (4) lock washers.
d. Reconnect the cables to the bottom of the panel PC.
i. (2) LAN cables
ii. (1) Serial Interface Board USB cable
iii. (1) 12VDC power cable
iv. (1) DB9 cable from power distribution board
v. (2) USB extender cables
e. Place the display bracket hooks over top of the rear bracket. The display bracket should now be supported by the rear bracket.
f. Fasten the display bracket to the rear bracket using the thumbscrews.
g. Turn the TCS2 main power switch off.
4. Restore the TunnelWatch configuration files from the USB flash drive.
Note: The first TunnelWatch PC's Ethernet 3 should be set to a static IP address of 192.168.120.90 by default and shouldn't need to be changed. For multiple TunnelWatch PC configurations, such as dual tunnel sites, the second TunnelWatch PC should be set to a different IP address such as 192.168.120.91.
These settings should not to be changed except by a member of DRB Systems Support connected to the TunnelWatch PC remotely.
1. Set the PC to Service Mode so that the changes can be saved.
a. Press the Windows () key + E. A file explorer window appears.
b. Browse to the C: drive and locate the file Enable-Service-Mode.ps1.
c. Right-click Enable-Service-Mode.ps1. A menu appears.
d. Select Run with PowerShell. A password prompt appears.
e. Enter the Owner password. The PC reboots.
f. When the PC logs back in to Windows, press the Windows () key again. The Start menu appears.
g. Begin typing the words Control Panel. The Control Panel icon appears under Best Match.
h. Set the Ethernet 3 IP address.
i. Click Network and Sharing Center. The Network and Sharing Center window opens.
ii. In the View your active networks section next to Connections, click the Ethernet 3 connection. The status window for that connection opens.
iii. Click Properties. The Properties window opens.
iv. In the Networking tab, click Internet Protocol Version 4 (TCP/IPv4).
v. Click Properties. The Internet Protocol Version 4 (TCP/IPv4) Properties window opens.
vi. In the General tab, select Use the following IP addresses.
vii. Set the values in the following fields as follows:
● IP address: Enter the static IP address for this PC (e.g., 192.168.120.90).
● Subnet Mask: Enter the subnet mask for the SiteWatch network. This should be 255.255.255.0 unless the site has a non-standard network configuration.
● Default Gateway: Enter the default gateway for the SiteWatch non-CDE network. This should be 192.168.120.1 unless the site has a non-standard network configuration.
● DNS Server: Enter the DNS server for the SiteWatch non-CDE network. This should be 192.168.120.1 unless the site has a non-standard network configuration or if the site is not using a DRB Systems Internet router.
viii. Click OK. The Internet Protocol Version 4 (TCP/IPv4) Properties window closes.
i. Set the Ethernet 4 IP address.
i. Click Network and Sharing Center. The Network and Sharing Center window opens.
ii. In the View your active networks section next to Connections, click the Ethernet 4 connection. The status window for that connection opens.
iii. Click Properties. The Properties window opens.
iv. In the Networking tab, click Internet Protocol Version 4 (TCP/IPv4).
v. Click Properties. The Internet Protocol Version 4 (TCP/IPv4) Properties window opens.
vi. In the General tab, select Use the following IP addresses.
vii. Set the values in the following fields as follows:
● IP address: Enter the static IP address for this PC (e.g., 192.168.121.90).
● Subnet Mask: Enter the subnet mask for the SiteWatch network. This should be 255.255.255.0 unless the site has a non-standard network configuration.
● Default Gateway: Leave this field blank.
● DNS Server: Leave this field blank.
viii. Click OK. The Internet Protocol Version 4 (TCP/IPv4) Properties window closes.
j. Click Close to close the Properties window.
k. Click Close to close the network connection's Status window.
l. Close the Control Panel.
1. PC not turning on.
a. Check LEDs on the Power supply assembly. The 12VDC LED should be on.
b. Check the power connection from the PC to the TCS2 motherboard. Ensure the cable is intact and connected at both ends (PC and Motherboard).
c. Turn off the TCS2 main power switch. The Battery LED will turn on for 20 seconds then turn off.
d. Turn on the TCS2 main power switch. The PC should turn on.
i. The Ethernet switch and PC run on the same 12VDC power. If the Ethernet switch has power, but the PC still will not turn on, the problem is with the panel PC, and it should be replaced.
ii. If neither the Ethernet switch nor PC will turn on, the power supply assembly should be replaced.
2. Touchscreen not responding.
a. Typically, power cycling the panel PC fixes this problem.
b. Turn off the TCS2 at the main power switch.
c. Wait until the Battery LED turns off.
d. Turn on the TCS2 at the main power switch.
3. TunnelWatch not communicating with the TCS2 Logic card.
a. Check the Logic Card display.
i. When properly communicating, the first TCS2 should show a "1" on the display. The second TCS2 should show a "2" on the display, etc.
ii. If the Logic card is not properly communicating, the display will show blinking "O" or "W".
b. Verify the address dial settings.
i. The first TCS2 Logic card address dial should be set to "1", the second TCS2 Logic card address dial should be set to "2", etc.
ii. If any two Logic cards are set to the same address, it will cause communication issues.
c. Check the Ethernet cables running from the PC to the TCS2 Ethernet switch.
i. Two Ethernet cables connect the two Ethernet ports on the PC to the TCS2 Ethernet switch.
ii. Verify these cables are securely connected at both ends.
iii. Check the link and activity lights on the TCS2 Ethernet switch ports that the Ethernet cables are connected to. Each port has a green LED and an amber LED. The amber LED should be on steady. The green LED should be on steady, but blink when there is activity on that port.