Packaging

The appearing looks the same as regular 90% assembled box except box is a little bigger. 

Our boxes are all standardize size in different models in order to save the mold cost and price for mass production. 

Sizes are below:

Pedal Bikes: 170cm x 20cm x 87cm (such as SUV2)

= 236 units

Ebikes: 170cm x 21cm x 85cm (such as eZy)

= 198 units

We special design the box to open on side in order for consumers to pull out the bike. 

We will cover and protect most area for the product inside the box. Also, we will try to use most of recycle materials to help save the earth and reduce the prolusion. However, we are still using Ziptight to secure the moving part, and this is due to the cost and efficiency for our factory production. We will contiune working hard to find the replacement material in the coming future.

To reduce the size of the box, and we need to take the front wheel off in order to keep shorter boxes. In order not to cause the damage between the front wheel and the frame. We design a special cardboard to protect in between. Meanwhile, we use some small boxes to hold the frame tight without shaking and moving around.

For those racing or drop handlebar bicycle products. We will need to twist angle for fitting. Therefore, it will need to indicate on the manual for correct adjusting after consumers take off the protection and trying to put together.

It usually need to lose bolts in the stem head, and after adjust the right angle of the handlebar. Then it need to tighten the bolt accordingly. Of course, we need to carefully indicating the correct toque of the tightness on the manual or instruction paper in order for consumers to operate correctly. We will give our buyers guideline how to design the manual. 

To put the extra components or accessories in side the box, and we design standard accessory boxes for secure the position inside the box without moving around. It is important that these boxes need to be secured. 

All materials for lose parts or accessaries need to well organized into different accessory boxes. All these need to balance not only weight but also the looks.

Minimizing the tool needed for the consumer to put together the bike. This is crucial to make consumers easier to simply use few size of Allen wrench tools to fix the bike. The consumer friendly is quite import for this area. 

Detail instructions are also a key for consumers to put their own bikes together without any hassle. Not only in papers, but also recommend to add video clips in the website or Youtube for general piblic to watch and making sure bikes are well assembled.  

We using many special protections or recycle materials for secure the bike, and once these are off the bike. Consumers can put the wheel on and tightening up.

Within few minutes...  With as less as possible for consumers to put together and assembly. This can be a consumer friendly semi complete bike assembled that we can delivery in the box to general public. 

It is done easier and faster than ever before! Now, let your consumers enjoying what they buy from you now!