Motivation
Imaging when tossing a water bottle into the air, humans can exploit the object’s free-flight rotation to achieve the desired orientation before catching it. We propose Toss2Reorient, a dynamic framework for in-air object reorientation via toss-and-catch.
Abstract
In-hand object reorientation has been extensively studied in robotic manipulation, yet it remains limited by slow execution and a tendency to become trapped in contact-constrained local optima when handling large or geometrically complex objects. These limitations often lead to prolonged manipulation time or failure on challenging shapes.
We propose Toss2Reorient, a dynamic manipulation framework for in-air object reorientation through a toss-and-catch paradigm. By leveraging toss-and-catch motion together with coordinated hand–arm control, the method reduces the average execution time by 50.6% across 30 diverse objects in simulation. While dynamic manipulation introduces additional instability, wrist-mounted 6-axis force/torque (F/T) sensing helps stabilize interaction dynamics, with only a modest 1.8-point increase in macro-average drop rate relative to in-hand reorientation. The policy is trained using asymmetric Proximal Policy Optimization, where the critic has access to privileged object state information while the actor operates on partial observations. We evaluate the proposed framework on 30 diverse objects in simulation.
Experimental results show substantially faster reorientation compared to conventional in-hand reorientation, particularly for large and geometrically complex objects. Furthermore, the learned policy demonstrates strong zero-shot generalization, successfully performing reorientation on unseen objects with different shapes and physical properties without additional training.
System Overview
Experiment results
We compare 30 diverse objects in simulation against In-Hand Reorientation in terms of average success time, success rate, failure rate, and drop rate.
Efficiency: overall speed improvement of approximately 50.6%.
Success rate across object categories: Toss2Reorient maintains comparable performance while operating significantly faster.
Stability and failure modes: the timeout failure rate decreases from 3.9% to 3.3%.
We evaluate the impact of wrist-mounted 6-axis force/torque (F/T) sensing and noise modeling across eight objects under different training and evaluation conditions. Enabling F/T sensing consistently improves performance on geometrically complex or dynamically unstable objects.
We evaluate the policy trained solely on the beachball object on nine geometrically distinct unseen objects. Overall, the average success rate across all unseen objects reaches 92.22%.
We analyze the final rotation error distribution for objects whose success rate under in-hand reorientation is below 80%.
Across all cases, Toss2Reorient exhibits a clear left shift in the error distribution compared to In-Hand Reorientation, indicating higher probability mass concentrated at lower orientation errors.