CIP Central system

In the nearest, Where labor costs are high, process equipment is sizeable and complex, and modern methods of operation demand maximum utilization, lengthy periods of downtime for dismantling, cleaning and reassembly are neither practicable nor economic. A central position control was needed to minimizing these unproductive periods. It is for reasons like these that the Clean in place (CIP) has become a standard processing industry term by now.

Plant managers in most processing industries could not imagine operating without CIP in the loop. But do the benefits of automated cleaning justify the investment of having a system engineered for your plant? Evaluate the particulars of your process in light of these CIP advantages:

CIP benefits

The practical benefit of CIP include:

• Cost savings. Optimum use of water, detergent, sterilant and steam produces economy in operation.
• Effluent reduction. Water recovery greatly reduces the amount of effluent going to drain.
• Increased equipment use. Tanks and pipelines can be cleaned as soon as they are empty and refilled immediately after cleaning. Process more product.
• Minimum manual effort. Manual operations can be reduced or eliminated according to requirements.
• Greater safety. Personnel have no need to enter vessels. The risk of falls on slippery internal surfaces is eliminated.
• Improved hygiene. Cleaning schedules are met with consistently satisfactory results. Thus, product quality is improved.
• A CIP system is a closed loop; automated cleaning provides consistent results. Sanitary conditions are easier to maintain, safe operation is enhanced, and maintenance costs are reduced.

RANGE OF SYSTEMS

In the pass, CIP design has been largely dependent upon the requirements of individual processors based on standard items of hardware and adaptations of previous designs. This sometimes has resulted in numerous variations, systems confusion, and lengthy erection and commissioning periods.

But now, CIP is that of standardized design of units, which offer a progressive series of virtually pre-commissioned CIP packages. Modular adaptability ensures that various standard tanks can be installed according to the initial CIP volumes required, then increased at a later stage if needs are expanded. Similarly, extra pumps can be added to certain units to meet larger demands. Such standardization results in CIP units at providing proper cleaning capacity, while keeping cost and floor space requirements in line.

CIP Central system mainly consists of compact units stationed at strategic points in the processing loop. Each versatile consists of a rinse water balance tank, one CIP main pump, one plate heat exchanger, sanitary valves and related utilities and controls. Units are less than nine feet high and require less floor space (how many depends on the modular styling). Designed to be self-draining, self-cleaning, adaptable for SIP, CIP units are engineered to remain as clean as the equipment they service, so they can be located right on the processing floor.

CIP Central system combines the benefits of centralized control… ease of operation and data acquisition… with the advantages of decentralized operation… the ability to meet differing CIP demands simultaneously. The system is compact, fully drainable and self-cleaning. It saves on water and other utilities and is expandable to accommodate the growth of your facility.

MODULAR STYLE …… depends on the capacity

• Model #LCC-800 // consists of a fifty-gallon rinse water balance tank, one CIP main pump, one sanitary plate heat exchanger, sanitary valves, chemical feeder and related utilities and controls. Units are less than eight feet high and require less than 35 x 70 square feet of floor space if the system combined with two 800 liters chemical tank (one for acid and one for alkali). Designed to be meet the challenge of providing proper cleaning capacity for 3,000 liters (or under) tank or vessel. And the units can supply the volume and flow rates required to properly suit to clean 5 loops of connected equipment.
• Model #LCC-1000 // consists of a eighty-gallon rinse water balance tank, one CIP main pump, one sanitary plate heat exchanger, sanitary valves, chemical feeder and related utilities and controls. Units are less than nine feet high and require less than 40 x 80 square feet of floor space if the system combined with two 1000 liters chemical tank (one for acid and one for alkali). Designed to be meet the challenge of providing proper cleaning capacity for 8,000 liters (or under) tank or vessel. And the units can supply the volume and flow rates required to properly suit to clean 5 loops of connected equipment.
• Model #LCC-2000 // consists of a 130 gallon rinse water balance tank, one CIP main pump, one sanitary plate heat exchanger, sanitary valves, chemical feeder and related utilities and controls. Units are less than eight feet high and require less than 50 x 150 square feet of floor space if the system combined with two 2000 liters or 3000 liters chemical tank (one for acid and one for alkali). Designed to be meet the challenge of providing proper cleaning capacity for 8,000 liters (or up) tank or vessel. And the units can supply the volume and flow rates required to properly suit to clean 5 loops of connected equipment.

MODULAR STYLE …… depends on the control style

• Full Automation CIP central system (Model indicating by “A” mark)

Features of this model:

The selecting of connected tanks or vessels, and pipelines are use air-operated valves, and the detergent, sterilant, steam, sequence selections are programmed operations controlled by microprocessor or computer. This is especially true in highly automated installations where microprocessors maintain and control solution PH value, CIP timing, sequencing, pipeline route selection and security checking.

• Semi-Automation CIP central system (Model indicating by “S” mark)

Features of this model:

The selecting of connected tanks or vessels, and pipelines are use the transfer panel by manual, and the detergent, sterilant, steam, sequence selections are programmed operations controlled by a “CIP control deck”. This is especially semi-automated by PLC where maintain and control solution PH value, CIP timing, sequencing, pipeline route selection and security checking.

• Manual CIP central system (Model indicating by “M” mark)

Features of this model:

The selecting of connected tanks or vessels, and pipelines are use the transfer panel by manual, and the detergent, sterilant, steam, sequence selections are operations controlled by manual through a “Mimic Board” also the maintain and control solution PH value, CIP timing, sequencing, pipeline route selection and checking.

CIP equipment and systems are available for the cleaning of product lines, tanks and processing equipment in a complete plant or as individual items or circuits. Controls may be manual or automated as required for dependable cleaning and minimum labor and energy costs. Typical CIP installations may include detergent, sanitizer and rinse tanks, air operated valves, piping, controls for temperature, sequence and time, and pumps. Write or call at taibeco@ms10.hinet.net / 886-2-8751-1222 for more information. Our sales engineers will be glad to survey your plant operations.

Photos under are show the CIP Central system Model # LCC1000sa Automation CIP central system that consists of 2 sets of 1,000 liters sanitary half open type tank (for Acid, and alkali) and one CIP main pump, one sanitary plate heat exchanger, sanitary valves, chemical feeder and related utilities. Here you can see the transfer panel that providing 5 connected port to cleaning and washing the processing equipment. From the control panel, Although the routes and sequence selection in certain system can be manually operated if required.