What used to take two and a half hours with our previous, non-SURFCAM verification product, now takes under five minutes. The images are sharp and clean. The speed and accuracy enable us to have an increased sense of confidence when cutting.
For pocket regions the tool will helical in to depth at the center and open the pocket up so that it can create a continuous spiral cut until the edge of the pocket is reached. Any remaining corners are then removed.
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By ensuring the cycle produces a smooth tangent tool path, the velocity of the machine can be maintained and the desired feed rates achieved. This also has the benefit of reducing shaking and vibration on the machine and component.
The links within the cycle are aware of the rapid and High Feed rate settings for the machine tool. When moving to the next cut the cycle will automatically choose the fastest method to get to that point. In localised areas the tool will stay at depth, but on long moves the tool retracts and rapids to position.
When the tool stays at depth the path will automatically move around the stock when required. The moves at depth can be at high Feed and allows the user to specify a small retract to stop the tool rubbing on the floor of the part.
We have ensured that the cycle uses the information in the part and Code Generator where possible and kept the interface to only 3 modifiers that the user can adjust for the waveform pattern. This ensures the cycle is easy to apply and is integrated into the main Roughing cycle.
Waveform Roughing greatly improves standard roughing by ensuring a constant volume of material is removed. In addition, this also opens up the way to use high speed machining, particularly for hard materials.
Cutting along as much of the flute length as possible distributes wear evenly along the entire flute length, rather than just the tip. The radial cut depth is reduced to ensure consistent cutting force allowing cut material to escape from the flutes. Tool life is furtherer extended as most of the heat is removed in the chip. 152ee80cbc
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