Don’t Toss Them Yet! Why Refurbishing Orthotic Top Covers Can Save You Money
Don’t Toss Them Yet! Why Refurbishing Orthotic Top Covers Can Save You Money
Every step we take places pressure on our feet—and over time, even the best orthotics begin to show signs of wear. While it may be tempting to replace your old orthotics entirely, there’s a smarter, more cost-effective solution: refurbishing orthotic top covers. Many users mistakenly believe that once the top layer wears down, the entire device is useless. In reality, the core structure of most custom orthotics remains fully functional, and replacing only the top covers can restore comfort and extend their lifespan without the hefty price tag of a brand-new pair.
The cost of new custom orthotics can resurfacing top covers on foot orthotics range anywhere from $300 to $800 or more, depending on the provider and specific needs. In contrast, refurbishing orthotic top covers typically costs only a fraction—between $40 to $100. This means users can save up to 85% by opting for refurbishment, while still enjoying the same level of support and functionality.
When done correctly, refurbishment restores the performance of your orthotics, improving comfort and support just as effectively as a new pair—especially when the base shell is intact and undamaged.
Orthotic top covers are responsible for a range of functions: they absorb shock, reduce friction, wick away moisture, and provide cushioning. Over time, these materials degrade due to heat, sweat, and repetitive pressure. Refurbishing replaces the degraded top layer with high-performance materials such as:
Poron® foam for superior cushioning
Moisture-wicking Spenco® fabrics for athletic users
Natural leather for stylish, breathable durability
Medical-grade EVA for lightweight, long-lasting support
Replacing the top cover restores these vital features and ensures your orthotics continue performing as designed, supporting your arch, correcting gait, and alleviating pain from conditions like plantar fasciitis or metatarsalgia.
Refurbishment is ideal for:
Active individuals whose orthotics experience high wear from daily use
Children and teens who outgrow the shell less quickly than the top layer wears
People with chronic foot conditions needing consistent support
Cost-conscious consumers seeking quality without overspending
If your orthotics still offer structural support but feel uncomfortable, slippery, or lack cushion—it’s time to refurbish.
Beyond the financial savings, refurbishing orthotic top covers is also an eco-conscious decision. By reusing the base shell, we reduce waste and the environmental burden of producing entirely new orthotic devices. Furthermore, prolonged use of worn-out orthotics can lead to joint stress, imbalance, and long-term discomfort. Refurbishing restores both comfort and biomechanical efficiency, promoting overall foot and joint health.
Inspect your orthotics: Look for surface wear, loss of cushioning, or fabric separation.
Evaluate the shell: If the structural base is intact, refurbishment is a viable option.
Consult a specialist or mail-in refurbishment service: Many providers offer fast turnaround and a range of material options.
Choose the right cover material: Match your lifestyle needs—athletic, casual, or medical.
There’s no need to toss out a perfectly good pair of orthotics when a worn top cover is the only issue. By refurbishing orthotic top covers, you not only save money but also maintain peak performance, comfort, and support. It’s a win-win for your feet and your finances.
Don’t let wear and tear decide your next move—refurbish, don’t replace, and enjoy every step with confidence.