The conventional practice of gasoline blending causes great inconvenience these days. You can find several refineries and oil terminals blending components with the help of a batch blending. It is being done by sequential pumping to a tank. What does it mean? It means that a specific number of components from blend component tanks are pumped in a sequential manner to a final product tank. This type of blending has several disadvantages.

Major disadvantages of conventional sequential blending

This method of approach leads to increased amount of blending giveaway. In addition to creating high quantities of property giveaway, inventory storage tank get immobilized. This is a very serious disadvantage. Another difficulty is the generation of off-spec non sellable product. The conventional blending can also be described as a lengthy process and it consumes a lot of time. In fact, the blending process may get extended to more than one day. All these disadvantages create a combined negative effect to make sequential blending problematic and inconvenient.

What is the best alternative?

The best way to address the issues of conventional blending is in-line blending. Several studies show that numerous benefits can be linked with in-line blending methods. The method of sequentially pumping components to a blend tank falls short in ways compared to inline blending. In-line gasoline blending design is capable to lowering the time consumed for blending by 50% which in turn results in the freeing of tanks for other important tasks. You need only reduced amount of inventory when you depend on in-line blending. You don’t have to bother about high octane and vapor pressure property giveaway as well. Another prominent advantage of in-line blending is that it minimizes the costs associated with demurrage and there are no re-blends or off-specifications. Last but not the least; this type of blending keeps the testing of blend samples at minimal levels.

What do best blending design companies offer?

Top blending services offer a blender that is pre-wired, turnkey blender with a modular drop-In place. They make everything uncomplicated and a concrete pad for the skid needs to be prepared by the user. Installation of top quality components such as spectroscopic multi-properties analyzer, flowmeters and RVP analyzers make the entire process smooth, accurate and fast. Once they are installed, you can start using them for a very long period of time. You can seek the guidance of renowned blending companies to install a sulfur scrubber for reducing SO2 emission. Performance guarantee is ensured by following all the necessary steps and leading companies provide startup assistance after installation. Other services offered by well established refinery automation and blending design companies are training for operator and planner, Full technology transfer to the client, and deigning service and assistance for getting EPA waiver.

Refinery Automation Institute is a well established and credible blending designer and consultant service provider. This company has been serving various clients for the past 25 years with their unique and innovative in-line blender design solutions for bunker, diesel and gasoline all around the world.

For more info:- Blending Advisory Services