Picat Injection Molding Simulator

PICAT II: A Simulation Software for Injection Moulding

Injection moulding is a widely used manufacturing process that involves shaping molten plastic into solid objects of various shapes and sizes. Injection moulding machines are complex and expensive equipment that require skilled operators to set up and run them efficiently and safely. However, training operators on real machines can be costly, time-consuming, and risky, as it may interrupt production, waste material, or cause damage to the machine or the mould.

That's why the Polymer Training & Innovation Centre (PTIC), a part of the City of Wolverhampton College in the UK, has developed PICAT II, a simulation software that provides a realistic processing experience for the user, without the company incurring costs for interrupting production or material wastage. PICAT II uses realistic graphics to emulate polymer processing scenarios, measure the user's skills in setting and running an injection moulding machine, and assess their performance and areas for improvement. PICAT II is an online platform that can be accessed from any device with an internet connection.

Download File

PICAT II is designed to operate in the same way as an injection moulding machine. Users are provided with a simulated machine set up to produce a defective plastic product and are required to remedy the fault by adjusting the machine controls until it is manufactured to specification. The software uses accurate machine simulation, interactive process controls, and feedback mechanisms to help users identify and troubleshoot potential faults. A learning management system enables facilitators or supervisors to access an analysis of the skills and abilities of each user, by reviewing the action taken to correct the fault in terms of time taken, scrap produced, and other faults caused through incorrect adjustments to settings.

PICAT II is a valuable tool for anyone who wants to learn or improve their injection moulding skills, whether they are beginners, experienced operators, trainers, or managers. PICAT II can be used for various purposes, such as:

Training new operators on the basics of injection moulding

Refining existing operators' skills and knowledge

Evaluating operators' competencies and identifying gaps

Providing continuous professional development and certification

Enhancing quality control and productivity

Reducing scrap rate and energy consumption

Increasing safety and environmental awareness

If you are interested in PICAT II, you can find out more by visiting the [PTIC website], where you can also request a free demo or a quote. You can also visit the [K 2025 website], where PICAT II will be showcased at the world's leading trade fair for plastics and rubber in October 2025.

a104e7fe7e