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Job 1.0 to Job 4.0 Tasks
Job 1.0 to Job 4.0 Tasks
OPERATOR / ASSISTANT 4.0
OPERATOR / ASSISTANT 4.0
The first step of a career in Industry 4.0 is that of an Operator 4.0, who form the foundation of keeping manufacturing systems and processes up and running worldwide.
As an Operator 4.0, your focus should be on learning as much as possible about as many things as possible
As an Operator 4.0, your work will likely be localized to a single facility/operation working across multiple buildings as necessary to accomplish your work
Operator 4.0's understand the full system(s) they operate. They view the components or devices in terms of their roles within the system, and work to keep the system running at maximum capacity. Because the individual components or devices are viewed as “black boxes”, they will not be responsible for carrying out repairs of defective devices. However, they will be able to identify correctly where malfunctions occur and be able to communicate with experts who can carry
out the required repairs.
Following SMSCP Level 1 (Intelligent Machine Operator), an Operator 4.0 will be able to:
Localize malfunctions, identify causes and sources of malfunctions, correct malfunctions where possible, and/or document malfunctions to be passed on to the appropriate experts for resolution, or (where appropriate) to exchange or replace defective components
Recognize potential or impending malfunctions and contact expert assistance in order to keep the production line functioning and to prevent production loss
Perform routine, preventive maintenance
Understand and explain the principal operations of the mechatronic subsystems in a complex system
Understand and explain how these subsystems work together
Read and understand the technical documents, reports, and outlines specific to the system and subsystems, and be able to consult with experts
Work effectively as a team member and to coordinate their activities with upstream and downstream operations
Understand and implement safety regulations required for operation of the system
Machine Operator vs. Intelligent Machine Operator
A (Machine) Operator is anyone who uses a System to perform a Task/Operation. Examples include:
A Landscaper operating a Lawnmower to Cut Grass
A Machinist operating a CNC Mill to Machine Fishing Lure Molds
An X-Ray Technician operating an X-Ray Machine to Take Images of a Patient
A Commercial Pilot operating a Boeing 737 to Transport Passengers/Cargo
A Baker operating a Stand Mixer & Oven to Bake Cookies
An Artist operating a Chainsaw to Carve Ice Sculptures
A Teacher operating a Computer to Lecture Students
An Intelligent Machine Operator performs the same primary functions as a Machine Operator, only one that knows everything about the system(s) they are operating, rather than just having a superficial understanding of how they interact with the system(s)
Whether CPTC/SMSCP certified or not, the primary reason to be an Intelligent Machine Operator is to INVEST IN YOURSELF
By starting with the foundational skills of being an Intelligent Machine Operator, you are creating the foundation of a true Engineer - one that operates not just under theory & ideas but application & implementation
To become a truly valuable/effective Engineer, you cannot skip these essential skills or those of a Technician (more on that on the next page!), as true Engineers do more than just "Engineer" things, but also act as Operator & Technician, whenever needed
By being an Intelligent Machine Operator, you:
Increase your technical, personal, & interpersonal experiences, knowledge, & wisdom
Increase your personal Health, Safety, & Overall Quality of Life
Advance your mindset/career & to becoming an Engineer of the future, or Engineer 4.0...
TECHNICIAN / SPECIALIST 4.0
TECHNICIAN / SPECIALIST 4.0
The second step of a career in Industry 4.0 is that of a Technician 4.0, who ensure the consistency and reliability of systems and processes
As a Technician 4.0, your focus will be on applying your knowledge to the optimization & reliability of systems
As a Technician 4.0, your work will likely be spread over multiple facilities/operations across a larger region working in different cities & states as necessary to accomplish your work
Technician 4.0's can see the system as a whole, but can also dive in and work with particular system components. More importantly, Technician 4.0's understand how the components work together. In addition to Operator 4.0 skills and knowledge, Technician 4.0's will be both high-level and low-level mechatronic systems experts.
Following SMSCP Level 2 (Assistant / High-Level Technician), a Technician 4.0 will be able to:
Understand and analyze the technical specification of mechatronic systems, subsystems, modules, and components
Derive and determine parameters for mechatronic systems and system elements
Measure, interpret, and analyze electrical, PLC/microcontroller, and mechanical values
Assemble and install tools and hardware systems
Perform scheduled and preventive maintenance
Install, implement, and modify software tools used in mechatronic systems
Use troubleshooting skills to identify, foresee, and prevent possible problems, conflicts, and failures, and to systematically and intelligently make repairs
Program mechatronic modules and systems, especially PLCs
Implement PLC networks, including configuration and data transfer using bus systems
Analyze system logs
Incorporate relevant technical literature into understanding of system operation and use this information to propose procedural and operational changes
Observe and incorporate safety standards
Apply knowledge of process control technology, including all regulator types
Observe, follow, and influence cost control and process efficiency procedures
Execute all of the above as an effective member of a team
ENGINEER / PROFESSIONAL 4.0
ENGINEER / PROFESSIONAL 4.0
The third step of a career in Industry 4.0 is that of a Engineer 4.0, advancing the future of the industry
As an Engineer 4.0, your focus will be on working directly with customers to provide innovative technical solutions to unique and complex problems
As an Engineer 4.0, your work will likely be spread over multiple organizational divisions across multiple large geographic regions/cultures - working in different states, countries, and/or continents as necessary to accomplish your work
Engineer 4.0's understand how mechatronic systems function at a high level. In addition to all the knowledge and skills of an Operator 4.0 and Technician 4.0, Engineer 4.0's can understand customer requirements and translate them into the technical requirements of complex mechatronic systems. In addition to designing and managing new systems, they will
be able to optimize and improve existing systems using Project and Process Management methods and tools.
Following SMSCP Level 3 (Professional / Engineer), an Engineer 4.0 will be able to:
Understand and oversee the complete mechatronic system life cycle (e.g. impact on and from sales, marketing, production, suppliers, and maintenance)
Apply Project Management methods and tools
Understand the fundamentals of Project Management concepts like PMI and CMMI
Understand the principles of Team Management
Define the functional requirements of a mechatronic system with “use cases,” interviews with customers and users, and systems modeling techniques
Communication and documentation skills
System understanding
Perform high-level design by defining appropriate mechatronic systems to perform specific tasks
Utilize design methods and solutions
Transformation of customer “wish list” into technical mechatronic system specification
Validation of customer requirements and technical translation
Utilize knowledge of machine elements, actuators, pneumatics, and electric drives to design particular mechatronic systems
Understand and analyze the impact of new/changed mechatronic system parts from a technical point of view
Select the correct automation technology based on the mechanical and electronic composition of the system, while taking the functional requirements in to account
Use CAD tools to create and communicate electrical and mechanical design ideas
Understand alternative engineering solutions – e.g. priority list, cost calculations, etc.
Design, program, and troubleshoot PLC networks
Develop specifications for automation system communication integration
Review past system performance and carry out comprehensive system tests, with the aim of locating ways to optimize operations for cost, quality, and efficiency
Evaluate components/processes by having test concepts and strategies to make sure that customer requirements are met and fit into the overall mechatronic system life cycle
Apply principals of Claim Management, Knowledge Management, and Process Management (e.g. performance measurements)
Design and implement system optimization techniques in an existing mechatronic system
Not Your Parent's Engineer
Engineers of the Future (Engineer 4.0's) will directly integrate Industry 4.0 technologies across all industries to create a more Sustainable society
But what does that mean for you, if you are one of these Engineer 4.0's? Below are a few defining characteristics of these future Engineers:
Sustainability-Minded
You probably guessed this one would be here! Not much more to explain, since we already cover this topic.
Interdisciplinary Skills/Knowledge
Mechatronics being inherently interdisciplinary gives you a leg-up in this regard, but the best Engineer 4.0's will acquire more skills & knowledge across many additional disciplines, as their career progresses
Lifelong Work & Learn
With the rate of technological development & application ever-increasing, the ability to go to school once in your life and coast on what you learned for the rest of your career has long-since past. To keep up with these advances, Engineer 4.0's must continually seek out opportunities to educate themselves on new technologies & implementations, through multiple avenues: professional education (courses at schools/universities), personal research, & applied experimentation/practice.
Global Skillsets
Engineers will no longer be stationary to a single company, industry, or location. To ensure their skillsets are constantly being expanded & maintaining global relevance, Engineer 4.0's must transport their skillsets between companies and industries across diverse locations - not just from city-to-city, but from state-to-state, country-to-country, and continent-to-continent.
Personal & Interpersonal Skills
Unlike their predecessors, Engineer 4.0's will no longer be able to exist siloed off from the rest of the world, comfortable in a bubble of technology & knowledge, barking out orders to underlings. Engineer 4.0's must engage directly with society & customers, as well as be able to manage & present themselves professionally across a wide range of social interaction. Additionally - related to Social Sustainability - Engineer 4.0's must directly ensure the future generations of Engineers have the support & mentorship they need to succeed in their lives & careers.
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