Press Fit Component Wire Cut Service – Ahmedabad

High-Precision Wire Cut Job Work for Press Fit Components in Ahmedabad – Metal X Technologies

When it comes to precision engineering, the margin for error is practically zero. At Metal X Technologies, based in Odhav, Ahmedabad, we specialize in CNC Wire Cut Services and Wire EDM Job Work that deliver unmatched accuracy, even for the most demanding applications.

Recently, we successfully completed a project for a client who required male and female press fit components. This case demonstrates how Wire EDM machining ensures flawless results where other machining processes fall short.

The Challenge: Male & Female Press Fit Components

The client approached us with two components:

Male Part: Featuring outer knurling, designed to lock securely into its counterpart.
Female Part: A component with an internal slot, precisely dimensioned to achieve a press fit tolerance with the knurled shaft.

In press fit assemblies, the fit must be neither loose nor overly tight. A loose fit leads to failure under load, while excessive tightness can damage the component or make assembly impossible. Achieving this balance requires micron-level precision.

That’s where CNC Wire EDM shines.

Why Wire EDM is the Ideal Solution

Press fit assemblies demand accuracy and surface quality beyond what conventional machining can reliably achieve. Here’s why our Wire Cut Service in Ahmedabad is the right choice:

Micron-Level Accuracy: Wire EDM delivers tolerances as tight as ±2 microns, ensuring perfect male-female fit.
Distortion-Free Machining: Even with hardened steels, EDM cutting prevents thermal or mechanical deformation.
Complex Profiles with Ease: Internal slots, grooves, and knurled fits can be cut with unmatched precision.
Consistency in Bulk Orders: Every piece in production matches the exact same tolerance, critical for high-volume industries.
Superior Finish: Smooth surfaces reduce friction during press fitting, extending component life.

Case Study: Knurled Shaft & Matching Slot

For this client, we used our advanced Ratnaparkhi H NXG 3545 CNC EDM Wirecut Machine, capable of cutting hardened tool steels with speeds up to 120 mm²/min without compromising accuracy.

The male component was produced with sharp, uniform knurling.
The female component was wirecut internally with precise dimensions for press fit assembly.
Both parts were matched under controlled tolerances, tested, and delivered as ready-to-use.

The result:
✅ Seamless fit without excess force
✅ Zero compromise in strength
✅ Repeatable results for bulk production

Industries That Benefit from Wire EDM Job Work

Our Wire EDM Services in Ahmedabad are trusted by industries requiring absolute precision, such as:

Plastic Moulding Dies & Inserts
Press Tools & Jigs Fixtures
Automotive Components
Medical & Surgical Equipment
Aerospace Precision Parts
Custom Engineering Projects

Whether it’s micro grooves for surgical instruments or fine profiles for mould inserts, we provide Wire Cut Job Work in Odhav, Ahmedabad that meets international quality standards.