Machining Calculator Free Download

CNC machining, or computerized numerical control, is a process where programmed computer software controls the movements of your production equipment. The technology takes a virtual design, often from a CAD program, and transforms it into a physical part made of the specific material you need, such as:

Understanding CNC machine cycle time will help you estimate machining costs and lower product lead times. How long will the operation take to complete? Does your budget align with the project? Will it be done in time for you or your customer? Knowing machining cycle times can also help you compare two or more different processes that will work best for a project.

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The formulas used for calculating machining time are simple to incorporate into your daily operations, and many professionals program their calculators to have the appropriate CNC machining cycle time formula. However, depending on the type of CNC machining, like turning, milling or screw machining, cycle time calculation will differ, making the process a bit challenging. Fortunately, with a simple formula, you can make CNC machining simple.

The Calculated Industries Machinist Pro 2 Calculator makes it easy to solve all speed and feed calculations for face, end or slot milling with added materials and tool settings. With more machining-specific keys and built-in processes for turning, boring and drilling, machine professionals spend more time machining and less time calculating. It is ideal for setters, tool and die makers, machinists, supervisors, and shop owners.

Stop wasting time looking at formulas in books, charts and online. This complete machining calculator has right angle solutions, thread chart look-ups and bolt-circle patterns. It is programmed with more than 20 popular materials, and calculates Depth of Cut (DOC), Width of Cut (WOC), surface feet per minute (SFM), Inches per Tooth (IPT) and complex machining problems.

I am a retired machinist who has spent a lot of valuable time thumbing through the machinist handbook for much needed formulas and table information. The pro 2 calculator has spoiled me and made my life a little sweeter. I have a small machine shop in my garage because my life work is also my hobby. Thank you again to technology.

The WEDCO cutting data calculator was primarily designed for use with smartphones. It includes the applications milling, turning and drilling as well as a tolerance calculator for shafts and bores. You can also get our latest catalogues via the app and also have a direct connection to our webshop.

Machinist Calc Pro for Windows is an easy-to-use program that lets machining pros use advanced machining math calculations and reference tools without leaving their estimating, scheduling, CAD/CAM, CNC or other machining programs. Precise machining outputs for tasks like bolt pattern layouts can be printed instantly or pasted into spreadsheets, plans or instructions. Machinist Calc Pro for Windows has more complete Thread data than the Machinery's Handbook, including step-saving Thread and Drill Size chart look-ups, speeds and feeds, right triangle solutions, trigonometric functions and much more. The software is compatible with Microsoft Windows XP, Vista, 7 and 8 operating systems.

Machinist Calc Pro for Windows is available at major machining supply dealerships and from Calculated Industries at www.calculated.com. The software sells for $39.95 and comes with two licenses, so machinists can use it in the shop or at home.

A machinist calculator is a hand-held calculator programmed with built-in formulas making it easy and quick for machinists to establish speeds, feeds and time without guesswork or conversion charts. Formulas may include revolutions per minute (RPM), surface feet per minute (SFM), inches per minute (IPM), feed per tooth (FPT). A cut time (CT) function takes the user, step-by-step, through a calculation to determine cycle time (execution time) for a given tool motion. Other features may include a metric-English conversion function, a stop watch/timer function and a standard math calculator.

When Handheld Machinist calculators first came to market they were complicated to use due to their small liquid-crystal displays and were fairly expensive with a price of around $70-$80. These older units were missing many features and could not be upgraded. With the invention of the smartphone, Machinist Calculators now have many more features and are ever evolving with constant software upgrades. One popular example of a Machinist calculator is an application called "CNC Machinist Calculator Pro".[1] This machinist calculator has 35 subsections of machining calculations which include turning, milling (machining), drilling, tapping, Grinding (abrasive cutting), gun drilling, GD&T, M-codes, G-codes, thread data, Threading (manufacturing), Position tolerance, bolt circle, surface finish, over wire thread pitch dimensions, center drill dimensions, triangle solver, machinability data with Surface feet per minute (SFM) and RPM conversions, List of materials properties, Brinell scale material hardenability, hardness conversions, scientific calculator functions, etc..

Some of the modern Machinist Calculators have departed from the scattered approach to Speeds and Feeds and incorporated selectors for all supported tool types, materials, and tool data input fields on to a single screen, making Speeds and Feeds calculator a first-class citizen.For example, FSWizard[2] - the first app in its class, contains cutting data for hundreds of work-piece materials and dozens of tool types and allows to calculate Speeds and Feeds with high accuracy and reliability. As a bonus, it contains other useful references to Drill Charts, Geometry Calculators, and so on.

Aluminum is easy to machine and can be cut, chipped, and shaped much faster than other metals. Aluminum has an oxidized outer layer that offers corrosion resistance and is suitable for use in a variety of industries including aerospace, automotive, healthcare, and electronics. Aluminum has a high strength-to-weight ratio, making it perfect for aircraft and automotive pieces. Aluminum is receptive to finishing processes like anodizing and painting. Fathom offers many different types of aluminum for CNC machining, including:

Brass, an alloy of copper and zinc, is strong, corrosion-resistant, wear-resistant, and has lower friction. Brass offers good machinability and is thermally and electrically conductive. Brass parts are used in a wide variety of industries. Fathom offers many different types of brass for CNC machining, including:

Ultem // Ultem is a thermoplastic used to make seals, valves, medical instruments, missile components, electrical hardware, aircraft components and more. Ultem CNC is perfect for applications that require thermal properties and excellent strength. During CNC machining of Ultem, a computer directs the machines to subtract material, shaping the part. CNC technology can control lathes, mills, routers, grinders and other machines. Using a single set of prompts, CNC machinery can perform three-dimensional cutting tasks.

Fathom provide leading CNC machining services with a national footprint offering both metal CNC machining and plastic CNC machining. Need a material not listed? Talk to a Fathom Expert!

The final step in any CNC machining project will be finishing. Some CNC machines, like the CNC mill, may leave visible tool makrs on the piece after production. Tool marks may vary from slight to obvious, depending on the material and CNC process. Post processing is available for plastic and metal parts. This can include bead blasting to remove tool marks, or painting to achieve a desired color.

Yes, we offer manufacturing across 25+ manufacturing processes including additive manufacturing, metal cutting & forming, injection molding and urethane casting, in addition to CNC machining. View our complete capabilities here.

Work Piece Stiffness // Temperatures and cutting forces that arise during machining may cause the work piece to vibrate, resulting in deformities. Prevent work piece stiffness by ensuring the design specifications call for the minimum wall thickness and a maximum aspect ratio of tall features.

CNC machining is a manufacturing process capable of producing precision parts with tighter tolerances in metal and plastic. CNC machining is used across a wide variety of industries for prototyping and production runs. The advantages of CNC machining include:

Precise Parts // CNC machining is capable of precision manufacturing. CNC machines are computer controlled. This eliminates the possibility of human error. CNC machining has a standard tolerance of 0.005 in. (0.13 mm) for metal parts and 0.008 in. (0.2 mm) for plastic parts. Tighter tolerances can be achieved depending on the material and manufacturing process.

Large, Scalable Volumes // CNC machining can take a part from prototype to production very quickly. The manufacturing process is highly repeatable and can produce the exact same part over and over again.

Quick Turnaround Times // CNC machining is a fast and efficient manufacturing process. CNC machining does not require expensive and time-consuming setup like some other manufacturing processes. Manufacturing can begin once the CAD file has been received and approved.

Lower Costs with Greater Efficiencies // CNC machining is extremely cost efficient and can be used to great advantage for prototyping or small production runs. There is no expensive tooling, no need for molds, and pieces can be put into use almost immediately after production.

The applications of CNC machining are nearly limitless. CNC machining can be used to produce a wide range of parts from a variety of materials. Fast turnaround times, efficient manufacturing and ease of use make CNC machining the ideal choice for prototyping and low volume production runs. CNC machining is commonly used in aerospace, automotive, consumer, industrial, medical, and technology sectors. e24fc04721