Kelly’s paving and Concrete LLC

asphalt paving Services

Complete 7-Step Process for Asphalt Pavement Installation


It's never too late to learn something new, and there are many things that homeowners, commercial property owners, and municipality workers may not be aware of when it comes to asphalt paving Mount Airy Philadelphia PA.

We are asphalt paving contractors in Kellys Paving PA that take delight in educating people about anything asphalt - it's our passion.

So, please read on for a step-by-step breakdown of what an asphalt pavement installation entails, from demolition to a smooth, new surface.

Step 1: Demolition and Removal

The primary step in asphalt installation is to remove the old surface, which might be asphalt, concrete, or pavers.

· Heavy gear, such as small bobcats and forklifts, as well as front loaders and big dump trucks, are used for demolition and removal.

· The debris is subsequently cleaned up.

· In our asphalt facilities, Kellys Paving PA recycles old asphalt and concrete, transforming decaying trash into robust, useable new asphalt. In fact, Wolf Paving generally recycles over 100 percent of the materials removed from a project site, making Kellys paving pa a green and ecologically responsible alternative.

Step 2: Grading and Sloping

With a fresh start, technology assists Kellys Paving PA asphalt specialists in preparing the surface for proper water drainage.

· The Kellys Paving PA crew grades the surface to be paved using laser-guided transits and automated motor graders to guarantee that water runs off properly.

· Water is a primary source of damage to asphalt, including potholes, cracks, and heaving, thus proper water drainage is critical.

Step 3: Prepare the Sub Base

You'd never think that the sub base is the most critical component of your new asphalt surface.

· The sub base offers a solid platform on which new pavement may be installed.

· The sub foundation acts as a frost barrier, reducing winter damage caused by freezing and thawing.

· Base thickness, base stability, and compaction are important phases in the installation process. If the sub foundation is not properly compacted, the asphalt surface on top will not last for many years.

Step 4: Proof Roll, Undercutting and Sub Base Repair

After the sub foundation has been properly graded and compacted, Kellys Paving PA performs an additional process known as a proof roll to confirm that the underlying surface is solid and ready to receive new asphalt.

· A Kellys Paving PA proof roll entails driving a quad-axle dump truck filled with 72,000 pounds over the whole surface row by row.

· If the gravel bends more than an inch beneath the weight of the truck, this indicates that the foundation is not securely maintained.

If the proof roll uncovers soft spots in the sub foundation, Kellys Paving PA conducts the required adjustments to ensure the entire sub base is stable.

Step 5: Binder and Surface Course

After laying the sub foundation and repairing any soft spots, it's time to apply the binder.

· The binder layer is made of big aggregate combined with oil, which makes it extremely strong and durable.

· The binder layer is equivalent to the strength of any new asphalt surface.

Step 6: Install New Asphalt Surface

After the supporting elements of a new asphalt surface have been constructed, the top layer of fresh asphalt is applied to offer a clean, smooth ride.

· Surface asphalt is composed of aggregate, sand, and oil.

· This mix of materials results in jet-black asphalt, which, when properly laid, gives a smooth ride and a glossy, beautiful finished surface.

Step 7: Butt Joints and Transitions

It is extremely uncommon to construct an asphalt surface that is not connected to existing driveways, highways, or parking lots. As a result, asphalt paving contractors must devise a method to make the transition from old to new surfaces as smooth as possible.

· Butt joints are where old asphalt or concrete pavement meets new asphalt pavement.

· These transitional areas necessitate special attention to ensure proper grading and water run-off.

· Butt joints are essential for ensuring that drivers and pedestrians do not detect any differences in the surfaces.

To Complete the Project: Final Roll

Following the installation of the asphalt and butt joints, the entire surface is leveled and compacted.

· The new asphalt pavement surface is compacted and leveled using a roller truck.

· This step ensures that no small aggregate or stone bumps poke through the smooth new surface.

Your asphalt paving contractor should follow these installation steps to ensure that your new asphalt surface will last for years and serve your home, business, city, or town well.

However, keep in mind that the installation procedure should only begin after a thorough surface inspection and an accurate estimate from a reputable firm that deals in asphalt paving Oreland PA.