Assembly consolidation is the process of combining multiple individual parts of an assembly into fewer parts or even a single, unified component.
The primary goals of assembly consolidation are to reduce complexity, enhance performance, lower manufacturing costs, and improve reliability.
This process can significantly streamline product design and production by reducing the number of components that need to be manufactured, assembled, and maintained.
By integrating generative design into the assembly consolidation process, designers and engineers can create more efficient, reliable, and cost-effective products, ultimately leading to a more streamlined and innovative approach to product development.
Reduced number of components
Simplified Manufacturing Logistics
Increased material waste potential (if using billet for subtractive manufacturing
Weight savings due to reduced material needed for joining structures/fasteners (ex: bolted-together flanges)
SimplifiedÂ
Easier to transport/handle smaller individual pieces
Complicated Manufacturing Geometry
Reduced reparability/replaceability of damaged/worn components