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In this chapter, we will introduce the ControlLogix and CompactLogix platforms by exploring the evolution of the Allen-Bradley controllers. We will provide details of the Rockwell Automation Integrated Architecture and then finally, we will discuss the important role that firmware plays in the Logix5000 platform. Due to 15 to 20 years of industrial controller life span, it is common to encounter older versions of hardware and firmware, and critical to be familiar with legacy systems.

ControlLogix controller was first launched in 1997 as a replacement for Allen-Bradley's previous large-scale control platform, PLC-5. The ControlLogix platform includes a bulletin 1756 ControlLogix 5550 controller, bulletin 1756 ControlLogix I/O modules, and the RSLogix 5000 programming software platform (now referred to as Studio 5000 Logix Designer). ControlLogix represented a significant technological step forward that included a 32-bit ARM-6 RISC-core microprocessor and an ABrisc Boolean processor combined with a bus interface on the same silicon chip. At launch, the series 5 ControlLogix (also referred to as L5 and ControlLogix 5550) controllers were able to execute the code three times faster than PLC-5. The following diagram is an illustration of the original Logix L5 controller:

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In 2006, Rockwell Automation first shipped the (bulletin 1768) L43 CompactLogix controllers targeted at cost effective, small- to medium-size automation solutions. At the time of launch, CompactLogix controller was planned as the long-term replacement for the SLC 500 controller family. The CompactLogix control platform is designed with an emphasis on the controller software. As the CompactLogix hardware evolves with an improved performance and additional features, the logic will easily migrate to new hardware and firmware versions. Unlike the SLC 500 platform, the CompactLogix controllers can be programmed using the same RSLogix 5000 (Logix Designer) software suite that is used with ControlLogix. In 2006, CompactLogix L43 with integrated motion support was added to the family. It features a CompactFlash memory card, Ethernet port, Serial RS-232 port, 1769 / 1768 modules, and a power supply module. The following is an illustration of the L43 CompactLogix controller:

Due to the long life span of most industrial PACs, it is common to encounter controllers still running legacy firmware. Controller firmware versions and RSLogix 5000 and Logix Designer versions go hand in hand. If you are working on the ControlLogix or CompactLogix controller that is running firmware version 13.03, you should be using RSLogix 5000 Version 13.03 to program it. As updating firmware can introduce process downtime, it is important to understand and work with the capabilities of older firmware and software versions:

Austin Scott founded Synergist SCADA in 2006, a successful company that provides vendor-neutral SCADA architecture and development. Synergist has also developed a suite of engineering tools, including Citect Power Tools and Active Network Security. In July 2013, Synergist was acquired by Cimation as the catalyst for its growing Canadian operations and ongoing product development._x000D_ With more than a decade of industrial automation and software development experience, Austin has worked on large-scale, high-profile projects across North America and around the globe, incorporating most major SCADA platforms. His professional focus includes developing and refining custom software solutions to enhance the productivity of SCADA developers and improve the integration between the SCADA data and corporate applications. He is also skilled in cyber security, especially the detection of unauthorized access to SCADA networks and the forensic analysis of SCADA breaches. In 2013, he wrote Instant PLC Programming with RSLogix 5000 by Packt Publishing.

This book is for PLC programmers, electricians, instrumentation techs, automation professionals with basic PLC programming knowledge, but no knowledge of RSLogix 5000. If you are a student who is familiar with automation and would like to learn about RSLogix 5000 with minimal investment of time, this is the book for you.

RSLogix 5000 and Studio 5000's Logix Designer are user-friendly interfaces used for programming the current generation of Rockwell Automation Controllers including ControlLogix, CompactLogix, and SoftLogix. When engineering automation solutions using Logix, it is important to study the changes to the platform introduced with Studio 5000 and the various controllers, modules, and form factors available today. RSLogix 5000 programming packages help you maximize performance, save project development time, and improve productivity.

This book provides a detailed overview of the Logix platform including ControlLogix, CompactLogix, and SoftLogix and explains the significant changes introduced in Studio 5000. A clear understanding of the recent Logix platform changes is critical for anyone developing a Rockwell Automation solution. It provides an easy-to-follow, step-by-step approach to learning the essential Logix hardware and software components and provides beginners with a solid foundation in the Logix platform features and terminology. By the end of this book, you will have a clear understanding of the capabilities of the Logix platform and the ability to navigate the Rockwell Automation Literature Library Resources.

A step-by-step approach to RSLogix 5000, which is explained in an easy-to-follow style. Each topic is explained sequentially with detailed explanations of the basic and advanced features of Rockwell Automation that appeal to the needs of readers with a wide range of experience.

With more than a decade of industrial automation and software development experience, Austin has worked on large-scale, high-profile projects across North America and around the globe, incorporating most major SCADA platforms. His professional focus includes developing and refining custom software solutions to enhance the productivity of SCADA developers and improve the integration between the SCADA data and corporate applications. He is also skilled in cyber security, especially the detection of unauthorized access to SCADA networks and the forensic analysis of SCADA breaches. In 2013, he wrote Instant PLC Programming with RSLogix 5000 by Packt Publishing.

In 1997, Rockwell Automation launched their current generation control platform, Logix. It represented decades of automation technical advancement for robust, large-scale solutions. When it launched, it included the ControlLogix 5550 controllers (Bulletin 1756), ControlLogix I/O modules, and RSLogix 5000 programming software platform. In 2001, CompactLogix Controller (Bulletin 1769) was added to the Logix family to support intermediate-sized automation solutions under the same development platform. The RSLogix 5000 programming software (in version 21 and higher, is now referred to as Logix Designer within the Studio 5000 software package) provided a unified IEC61131-3 control platform, featuring user-friendly interfaces and workflows. Ultimately, the Logix platform reduced programming complexity, eased troubleshooting, and increased plant reliability.

RSLogix 5000 provides intuitive access to real-time information, easy to follow run-time logic animations, and a comprehensive suite of online change capabilities. Rockwell is the automation market leader in North America. Moreover, due to Rockwell Automation's continued success and the glacial speed at which most plants switch platforms, it will be the market leader for the foreseeable future. Outside North America, it is widely considered to be the fourth largest automation manufacturer (after Siemens, ABB, and Schneider). Its total global installation base is well over 2 million programmable controllers. Needless to say, as an automation professional, learning the Logix platform suite is an excellent investment of your time.

Rockwell Automation has provided a wealth of knowledge in their web-based Literature Library resources, which is the ultimate source of all the Logix platform knowledge. Rockwell has created a web of over 10,000 documents that is often difficult to navigate for beginners. Learning RSLogix 5000 Programming is in no way a replacement for this resource (this book would need to be 100,000 pages longer), but provides newcomers with a solid foundation in the Logix platform features and Rockwell Automation terminology. By the end of this book, the reader will have a clear understanding of the capabilities of the Logix platform and how to quickly navigate through the Rockwell Automation Literature Library resources.

Learning RSLogix 5000 Programming provides a gentle introduction to RSLogix 5000 and the Logix platform. If you understand the basics of PLC programming or have experience with programming other PLC platforms, this book will provide you with the knowledge to become proficient at implementing Logix solutions from the ground up. be457b7860