EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

10. All cellular phones must be switched off for the duration of the EISA.

11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

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1. Learner Name(s) & Surname 

2. ID Number                        

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2 of 2

Question ID: 100011950536

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Question type File upload not supported

Block 2, 26 question(s), maximum score 26

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcomes:

• ELO 01: Prepare and set up the man-made fibre texturing production machine for production or new quality. 

• ELO 02: Start and operate the man-made fibre texturing production machine to optimum output levels. 

TOTAL WEIGHTING: 26 MARKS 

TIME: 26 MINUTES

1 of 26

Question ID: 100012247121

Is the following statement True or False:                                                                                                                                         (1 Mark)

A wide range of texturized yarns can be used for women’s evening wear. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 26

Question ID: 100012247122

Is the following statement True or False:                                                                                                                                         (1 Mark)

Merge identification is important because it could affect future dyeing of texturized yarns.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 26

Question ID: 100012247123

Which of the following is not a synthetic polymer used for texturized yarns?                                                                                        (1 Mark)

 (a) 

Nylon

 (b) 

Polypropylene

 (c) 

Silk

 (d) 

Polyester

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 26

Question ID: 100012247124

Which of the following raw material specifications do not apply to a typical texturing process?                                                            (1 Mark)

 (a) 

Polymer type

 (b) 

Yarn count

 (c) 

Polymer colour

 (d) 

Twist direction

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 26

Question ID: 100012247125

Raw materials need to be handled with care for the following reason  :                                                                                                (1 Mark)

 (a) 

It is expensive

 (b) 

To avoid contamination

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 26

Question ID: 100012249049

Which of the following is not a typical texturing raw material?                                                                                                               (1 Mark)

 (a) 

High density polyethylene (HDPE)

 (b) 

Polypropylene (PP)

 (c) 

Polyester (PES)

 (d) 

Viscose

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

7 of 26

Question ID: 100012249050

Is the following statement True or False:                                                                                                                                         (1 Mark)

Merge identification is important when loading the machine because it could affect future yarn dyeing recipes.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

8 of 26

Question ID: 100012249051

Would you agree with the following statement:                                                                                                                                (1 Mark)

Temperature settings are critical when loading the machine for producing consistent texturized yarns.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

9 of 26

Question ID: 100012249052

Machine loading and set up could include which of the following actions:                                                                                             (1 Mark)

 (a) 

Verify that the correct programme is displayed on the micro-processes as detailed on the specification 

 (b) 

Fill in start-up procedure documents 

 (c) 

Prestart checklist completed and signed off by the senior official

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

10 of 26

Question ID: 100012249053

When setting up the texturizing machine which of the following is not important for the operator to give attention to?                        (1 Mark)

 (a) 

The extruded product labels

 (b) 

Pertinent information is recorded in the shift log

 (c) 

The machine operator’s name

 (d) 

The department atmospheric conditions

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 26

Question ID: 100012249064

A prestart check list for a texturizing machine would include which of the following?                                                                            (1 Mark)

 (a) 

Correct filament colour is loaded

 (b) 

All machine guards in place 

 (c) 

All machine sensors fitted and in good condition   

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

12 of 26

Question ID: 100012249066

What needs to be checked immediately after start-up?                                                                                                                         (1 Mark)

 (a) 

The thread lines

 (b) 

The yarn package build

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

13 of 26

Question ID: 100012249067

Is the following statement True or False:                                                                                                                                         (1 Mark)

MOST texturizing machines have a stuffer box.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

14 of 26

Question ID: 100012249075

 Would you agree with the following statement:                                                                                                                               (1 Mark)

When cleaning with solvents it is necessary to wear gloves and a dust mask.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

15 of 26

Question ID: 100012249086

Which of the following statements is true:                                                                                                                                              (1 Mark)

 (a) 

Texturing is the process of adding crimp to natural fibres

 (b) 

Texturing is the process of adding crimp to filament fibres

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

16 of 26

Question ID: 100012249161

Would the roller speed be measured in:                                                                                                                                                 (1 Mark)

 (a) 

Meters per Minute (mpm]

 (b) 

Meters per Shift [mps]

 (c) 

Revolutions per Minute [rpm]

 (d) 

Revolutions per Hour [rph]

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

17 of 26

Question ID: 100012249171

Which of the following would not be considered part of basic maintenance?                                                                                        (1 Mark)

 (a) 

Cleaning rollers

 (b) 

Cleaning the stuffer box

 (c) 

Cleaning of yarn guides

 (d) 

Replacing noisy machine or pump motor bearings

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

18 of 26

Question ID: 100012249172

Which of the following production parameters will a machine control system usually not be able to monitor:                                      (1 Mark)

 (a) 

Yarn tension

 (b) 

Heating temperature

 (c) 

Yarn count

 (d) 

Cooling temperature

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

19 of 26

Question ID: 100012249174

A prestart check list could include which of the following?                                                                                                                     (1 Mark)

 (a) 

The correct program is set on the monitoring computer

 (b) 

All machine guards in place   

 (c) 

Correct filament yarns are loaded

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

20 of 26

Question ID: 100012249175

What does not need to be checked immediately after start-up?                                                                                                            (1 Mark)

 (a) 

The thread lines

 (b) 

The textured yarn package build

 (c) 

The atmospheric conditions in the department

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

21 of 26

Question ID: 100012249176

Codes and labels are necessary after doffing the machine for which of the following reasons?                                                           (1 Mark)

 (a) 

Improve machine efficiency

 (b) 

Avoid mixing of different qualities

 (c) 

Satisfy customer requirements

 (d) 

Decrease risk of overproduction  

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

22 of 26

Question ID: 100012249178

What action would you not take, after identifying dirty yarn guides?                                                                                                     (1 Mark)

 (a) 

Stop all the faulty machines

 (b) 

Report to the supervisor immediately 

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

23 of 26

Question ID: 100012249179

The machine specific doffing procedure must be correctly performed, primarily for the following reasons:                                          (1 Mark)

 (a) 

To prevent delays in delivery

 (b) 

To maintain good efficiency

 (c) 

To avoid unnecessary waste

 (d) 

To avoid any injury to the operator

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

24 of 26

Question ID: 100012249180

When identifying a non-conformance product while doffing the machine, what must be recorded?                                                      (1 Mark)

 (a) 

The fault codes     

 (b) 

The machine numbers      

 (c) 

The quantity     

 (d) 

The date and time

 (e) 

The type of fault     

 (f) 

All of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

25 of 26

Question ID: 100012249181

Which of the following operating procedures would be included in the duties for a typical texturing machine operator?                      (1 Mark)

 (a) 

Clean the machines as required   

 (b) 

Enter quality details on the production sheet

 (c) 

Verify that the correct programme is displayed on the micro-processors as detailed on the work instruction    

 (d) 

Load the filaments as required 

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

26 of 26

Question ID: 100012249182

Which action should be taken first when performing a pre-start-up check for a man-made fibre texturing production machine?         (1 Mark)

 (a) 

Load the correct filament yarns

 (b) 

Verify all machine guards are in place

 (c) 

Set the heating temperature

 (d) 

Check the cooling temperature

 (e) 

Ensure the machine is free of dust

 (f) 

Inspect the machine for any damage

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

Block 3, 50 question(s), maximum score 50

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcome:

• ELO 03: Patrol and monitor the man-made fibre texturing machine and process and maximise man-made textured yarn production ensuring continuity of texturing processes to achieve optimum machine utilisation. 

TOTAL WEIGHTING: 50 MARKS 

TIME: 50 MINUTES

1 of 50

Question ID: 100012249184

Is the following statement True or False:                                                                                                                                         (1 Mark)

Patrolling and monitoring mean the same thing.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

2 of 50

Question ID: 100012249185

Is the following statement True or False:                                                                                                                                         (1 Mark)

Correct patrolling sequence in the texturing department will ensure any abnormalities can be identified and rectified as soon as possible. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 50

Question ID: 100012249188

Which of the following is achieved by following the correct patrolling sequence?                                                                                 (1 Mark)

 (a) 

Fire risks are reduced

 (b) 

Improves the housekeeping requirements

 (c) 

Ensures any abnormalities can be identified and rectified as soon as possible

 (d) 

Improves machine utilisation 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 50

Question ID: 100012249189

The correct patrolling route and frequency are important for the following main reason:                                                                      (1 Mark)

 (a) 

To keep the operator busy

 (b) 

To identify process faults as soon as possible

 (c) 

To control waste

 (d) 

To identify unsafe conditions

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 50

Question ID: 100012249191

Why is patrolling of the texturing machines and processes important:                                                                                                  (1 Mark)

 (a) 

Results in fewer processing faults

 (b) 

Keeps the operator active while waiting for the process to end

 (c) 

Prevents accidents

 (d) 

Provides information for the operator to report on the shift log 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

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6 of 50

Question ID: 100012249192

When must patrolling be carried out by the Operator?                                                                                                                          (1 Mark)

 (a) 

At the end of the shift

 (b) 

When instructed by the Supervisor

 (c) 

At the beginning of the shift

 (d) 

None of the above

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7 of 50

Question ID: 100012249193

If Process patrolling techniques are accurately applied, there should be fewer:                                                                                   (1 Mark)

 (a) 

Fire hazards

 (b) 

Job losses in the industry

 (c) 

Processing faults

 (d) 

Machine breakdowns 

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8 of 50

Question ID: 100012249194

If yarn variations are noticed while patrolling, what could be to possible cause?                                                                                  (1 Mark)

 (a) 

Incorrect stuffer box settings

 (b) 

Incorrect temperature setting 

 (c) 

Wrong machine speeds 

 (d) 

All of the above

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9 of 50

Question ID: 100012249195

A patrol checklist will usually include which of the following:                                                                                                                 (1 Mark)

 (a) 

Filament type

 (b) 

Required dtex

 (c) 

Product type

 (d) 

All of the above

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10 of 50

Question ID: 100012249196

Texturing process machines must be patrolled as specified, in order to ensure which of the following:                                                (1 Mark)

 (a) 

Consistency of quality 

 (b) 

Consistency planned productivity  

 (c) 

Waste is kept to a minimum

 (d) 

All of the above

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11 of 50

Question ID: 100012249226

Is the following statement True or False?                                                                                                                                        (1 Mark)

Texturing process conditions must be monitored and maintained as specified, in order to ensure consistency of quality and productivity. 

 (a) 

True

 (b) 

False

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12 of 50

Question ID: 100012249227

Would you agree with the following statement:                                                                                                                               (1 Mark)

It is important to monitor temperature and speed settings, since they are the main cause of low tenacity.  

 (a) 

Yes

 (b) 

No

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13 of 50

Question ID: 100012249229

Is the following statement True or False:                                                                                                                                         (1 Mark)

The correct yarn package build is important to monitor, because it must meet customer requirements. 

 (a) 

True

 (b) 

False

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14 of 50

Question ID: 100012249231

Is the following statement True or False:                                                                                                                                         (1 Mark)

If Process monitoring techniques are accurately applied, there should be fewer processing faults. 

 (a) 

True

 (b) 

False

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15 of 50

Question ID: 100012249232

Is the following statement True or False:                                                                                                                                         (1 Mark)

It is important to monitor the speed of the delivery rollers, since they have the main impact on the orientation of the texturized yarns. 

 (a) 

True

 (b) 

False

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16 of 50

Question ID: 100012249353

Would you agree with the following statement:                                                                                                                                (1 Mark)

The ability to replenish the machine is the responsibility of the supervisor.

 (a) 

Yes

 (b) 

No

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17 of 50

Question ID: 100012249356

Is the following statement True or False:                                                                                                                                         (1 Mark)

Correct monitoring will ensure any abnormalities during the texturing process can be identified and rectified as soon as possible. 

 (a) 

True

 (b) 

False

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18 of 50

Question ID: 100012249361

Is the following statement True or False:                                                                                                                                         (1 Mark)

Monitoring yarn tension and heating temperatures are typical activities in the man-made fibre texturing process, and deviations in these parameters require immediate corrective action. 

 (a) 

True

 (b) 

False

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19 of 50

Question ID: 100012249362

Is the following statement True or False:                                                                                                                                         (1 Mark)

Incorrect speed settings will only affect the rate of production.

 (a) 

True

 (b) 

False

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20 of 50

Question ID: 100012249366

What will ensure consistency of quality and productivity:                                                                                                                      (1 Mark)

 (a) 

The process running according to specifications

 (b) 

Correct patrolling frequency

 (c) 

Correct patrolling route

 (d) 

All of the above

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21 of 50

Question ID: 100012249368

Which of the following would be classified as machine faults?                                                                                                              (1 Mark)

 (a) 

Excessive dust

 (b) 

Noisy motor bearings

 (c) 

Wrong filament feed

 (d) 

All of the above

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22 of 50

Question ID: 100012249369

When recording non-conformance of texturized yarn, it must include which of the following:                                                               (1 Mark)

 (a) 

The type of fault     

 (b) 

The fault codes     

 (c) 

The date and time

 (d) 

All of the above

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23 of 50

Question ID: 100012249371

What would say is the main cause product contamination in the texturizing department?                                                                    (1 Mark)

 (a) 

Incorrect temperature settings

 (b) 

Incorrect speed setting 

 (c) 

No thorough cleaning between quality changes

 (d) 

Wrong polymer feed  

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24 of 50

Question ID: 100012249372

Which of the following would be regarded as a mechanical defect:                                                                                                       (1 Mark)

 (a) 

Noisy bearings

 (b) 

Leaking pumps

 (c) 

Machine vibrations

 (d) 

All of the above

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25 of 50

Question ID: 100012249373

Basic quality control principles in the texturizing department would include which of the following:                                                      (1 Mark)

 (a) 

Various physical tests on the processed yarns

 (b) 

Formalised staff training    

 (c) 

Standardised machine settings     

 (d) 

All of the above

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26 of 50

Question ID: 100012249468

What would you say is the main cause of yarn variations?                                                                                                                    (1 Mark)

 (a) 

Incorrect roller settings

 (b) 

Incorrect temperature setting 

 (c) 

Wrong machine speeds 

 (d) 

All of the above

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27 of 50

Question ID: 100012249469

What will you do when identifying a product fault?                                                                                                                                (1 Mark)

 (a) 

Stop the machine immediately

 (b) 

Report to the supervisor immediately and await instruction

 (c) 

Fix it yourself 

 (d) 

All of the above

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28 of 50

Question ID: 100012249479

What could be the consequences of yarn produced from process faults caused in the texturizing department?                                  (1 Mark)

 (a) 

Incorrect Tex

 (b) 

Variable yarn strength

 (c) 

Variations in yarn uniformity

 (d) 

All of the above

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29 of 50

Question ID: 100012249485

What should you do when identifying a product fault alarm on the micro-processor?                                                                           (1 Mark)

 (a) 

Stop the machine immediately

 (b) 

Report to the supervisor immediately and await instruction

 (c) 

Fix it yourself 

 (d) 

All of the above

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30 of 50

Question ID: 100012249490

What are typical settings on the micro-processor?                                                                                                                                (1 Mark)

 (a) 

Product type

 (b) 

Speed range

 (c) 

Temperature range

 (d) 

All of the above

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31 of 50

Question ID: 100012249493

When would you suggest is the best time to correct product quality faults reported on the micro-processor?                                      (1 Mark)

 (a) 

After completing the patrol sequence 

 (b) 

At the end of the shift so that it sorted for the next shift

 (c) 

Immediately

 (d) 

After completing all necessary administrative duties

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32 of 50

Question ID: 100012249589

Control panel readings could influence which of the following:                                                                                                              (1 Mark)

 (a) 

Twist

 (b) 

Tenacity

 (c) 

Elongation

 (d) 

Lustre

 (e) 

All of the above

 (f) 

None of the above

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33 of 50

Question ID: 100012249606

Which of the following factors can help optimize production capacity and minimize downtime?                                                           (1 Mark)

 (a) 

Adjusting temperature and speed settings

 (b) 

Regularly monitoring product type and filament feed 

 (c) 

Ignoring micro-processor alarms

 (d) 

Using incorrect yarn count for the process

 (e) 

Maintaining a consistent yarn tension

 (f) 

Running the machine at full speed without checks

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34 of 50

Question ID: 100012249608

How will you respond to micro-processor information.                                                                                                                           (1 Mark)

 (a) 

Take immediate action if necessary

 (b) 

Carry out minor adjustments as required by a skilled operator

 (c) 

Report to the supervisor if necessary

 (d) 

Adjust nothing if all the readings are correct

 (e) 

All of the above

 (f) 

None of the above

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35 of 50

Question ID: 100012249622

What actions would ensure that production capacity is optimized?                                                                                                       (1 Mark)

 (a) 

All correct settings on the micro-processor 

 (b) 

Good production planning

 (c) 

Reduced absenteeism

 (d) 

Preventative maintenance on the texturizing machine

 (e) 

Operator training

 (f) 

All of the above

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36 of 50

Question ID: 100012249629

Is the following statement True or False:                                                                                                                                         (1 Mark)

The speed of the final delivery rollers have the main impact on the machine optimisation. 

 (a) 

True

 (b) 

False

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37 of 50

Question ID: 100012249630

Would you agree with the following statement?                                                                                                                               (1 Mark)

‘Noisy bearings could have a major impact on machine optimisation’  

 (a) 

Yes

 (b) 

No

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38 of 50

Question ID: 100012249641

Which of the following factors will have an impact on machine optimisation?                                                                                       (1 Mark)

 (a) 

The manager ensuring there is an adequate of supply of extruded fibre

 (b) 

Preparing in advance the filaments for the next batch to ensure a continuous process flow, without unnecessary machine stoppages

 (c) 

Both of the above

 (d) 

None of the above

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39 of 50

Question ID: 100012249644

If production the target is 400 kg per hour, but only 300 kg is produced. What would the efficiency be?                                              (1 Mark)

 (a) 

80%

 (b) 

75%

 (c) 

70%

 (d) 

60%

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40 of 50

Question ID: 100012249648

Which of the following would also contribute to machine optimisation?                                                                                                 (1 Mark)

 (a) 

An adequate supply of raw material

 (b) 

An adequate supply yarn cones ensuring there is sufficient quantity for the full production run

 (c) 

Both of the above

 (d) 

None of the above

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41 of 50

Question ID: 100012249650

Which of the following would have a negative effect on machine optimisation?                                                                                    (1 Mark)

 (a) 

Incorrect threading

 (b) 

Incorrect filament supply

 (c) 

Blocked filter boxes

 (d) 

All of the above

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42 of 50

Question ID: 100012249651

Who has responsibility to replenish the machine when needed to ensure machine optimisation?                                                        (1 Mark)

 (a) 

The supervisor

 (b) 

The operator

 (c) 

The person in charge of maintenance

 (d) 

The manager

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

43 of 50

Question ID: 100012249652

All machine faults on a typical texturizing machine will need to be attended by which department?                                                     (1 Mark)

 (a) 

The laboratory department

 (b) 

The maintenance department

 (c) 

The production department

 (d) 

The training department 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

44 of 50

Question ID: 100012249653

What action would you take, after identifying a shortage of raw material, which will have a serious effect on machine optimisation in the texturizing department? (1 Mark)

 (a) 

Stop all the machines

 (b) 

Report to the supervisor in the extrusion department

 (c) 

Stop some of the machines affected and report to the supervisor immediately

 (d) 

Report to management immediately  

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

45 of 50

Question ID: 100012249654

When would you recommend is the best time to correct product quality faults?                                                                                   (1 Mark)

 (a) 

After completing all necessary administrative duties  

 (b) 

After completing the patrol sequence 

 (c) 

At the end of the shift so that it sorted for the next shift

 (d) 

Immediately

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

46 of 50

Question ID: 100012249655

What action would you take, after identifying production targets are not going to be achieved?                                                           (1 Mark)

 (a) 

Speed up all the machines

 (b) 

Report to the supervisor 

 (c) 

Try to identify the main reason and report accordingly

 (d) 

Report to the costing department immediately 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

47 of 50

Question ID: 100012249656

Where is the best place for production targets to be displayed?                                                                                                           (1 Mark)

 (a) 

On the machine

 (b) 

On the notice board

 (c) 

In the supervisor’s office

 (d) 

On a huge screen in the department for all to see

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

48 of 50

Question ID: 100012249658

Which basic quality control principles will have an impact on machine optimisation?                                                                           (1 Mark)

 (a) 

Standardised machine settings     

 (b) 

Various physical tests on the processed yarns to ensure there are no none- conformance issues

 (c) 

Formalised staff training    

 (d) 

Documented standard operating procedures   

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

49 of 50

Question ID: 100012249659

Which of the following faults would not have an effect on machine optimisation?                                                                                 (1 Mark)

 (a) 

Incorrect temperature

 (b) 

Noisy motor bearings

 (c) 

Wrong roller speeds

 (d) 

Incorrect humidity settings

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

50 of 50

Question ID: 100012249660

Which actions would you recommend to contribute to achieving optimum machine efficiency?                                                           (1 Mark)

 (a) 

Good production planning

 (b) 

Reduced absenteeism

 (c) 

Preventative maintenance

 (d) 

Operator training 

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

Block 4, 18 question(s), maximum score 18

Question Block - 4

SECTION 3: QUESTION 3:

This Section will cover the following Exit Level outcome:

• ELO 04: Inspect, monitor and maintain the quality of the man-made texturized fibre. 

TOTAL WEIGHTING: 18 MARKS 

TIME: 18 MINUTES

1 of 18

Question ID: 100012249662

Would you agree with the following statement:                                                                                                                                (1 Mark)

Codes and labels are necessary to avoid mixing of different texturized yarns which may look the same. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 18

Question ID: 100012249663

Texturized yarns non-conformity can be related to:                                                                                                                               (1 Mark)

 (a) 

Count

 (b) 

Twist

 (c) 

Inadequate crimp

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

3 of 18

Question ID: 100012249664

Product codes could include which of the following?                                                                                                                             (1 Mark)

 (a) 

HDPE

 (b) 

PP

 (c) 

PES

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

4 of 18

Question ID: 100012249665

Why is it important to identify product and company established codes to record?                                                                               (1 Mark)

 (a) 

The shipping department needs this information

 (b) 

It is needed to measure the productivity

 (c) 

Purchasing department need to be informed to ensure a consistent supply of raw materials

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

5 of 18

Question ID: 100012249666

If product and company established codes are not recorded correctly, what could be some of the consequences?                            (1 Mark)

 (a) 

Late deliveries

 (b) 

Loss of customers 

 (c) 

Loss of jobs

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

6 of 18

Question ID: 100012249667

When recording non-conformance of the product, it must include which of the following:                                                                     (1 Mark)

 (a) 

The fault codes     

 (b) 

The machine numbers      

 (c) 

The quantity     

 (d) 

The date and time

 (e) 

The type of fault     

 (f) 

All of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

7 of 18

Question ID: 100012249668

Is the following statement True or False:                                                                                                                                         (1 Mark)

Non-conformance of the texturized yarns means the product is not being produces according to specifications.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

8 of 18

Question ID: 100012249670

What could be some causes for non-conforming texturized yarns?                                                                                                      (1 Mark)

 (a) 

Contamination of raw materials 

 (b) 

Wrong temperature setting

 (c) 

Incorrect delivery roller speed

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

9 of 18

Question ID: 100012249671

When recording non-conformance of texturized yarns, it does not need include which of the following:                                              (1 Mark)

 (a) 

The fault codes     

 (b) 

The machine numbers      

 (c) 

The supervisor’s name

 (d) 

The date and time

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 18

Question ID: 100012249672

To identify non-conforming texturized yarns from first grade product, you can do which of the flowing:                                               (1 Mark)

 (a) 

Use your experience

 (b) 

Ask fellow operators their opinion

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

11 of 18

Question ID: 100012249673

All machine faults on a typical texturizing machine will need to be attended to by which employee or department?                            (1 Mark)

 (a) 

The supervisor

 (b) 

The maintenance department

 (c) 

The laboratory

 (d) 

The sales department

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

12 of 18

Question ID: 100012249674

What corrective action would you take for identified non-conformance textured yarns?                                                                       (1 Mark)

 (a) 

Ensure segregation in designated containers

 (b) 

Fill in necessary reports

 (c) 

Inform the supervisor as soon as possible

 (d) 

Stop the machine if instructed to do so

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

13 of 18

Question ID: 100012249675

Is the following statement True or False:                                                                                                                                         (1 Mark)

‘Accurate records of faults are important in order to ensure waste can be kept to a minimum. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

14 of 18

Question ID: 100012249676

Is the following statement True or False:                                                                                                                                         (1 Mark)

‘One of the main reasons for generating process reports in a legible manner is to ensure misinformation is not circulated’. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

15 of 18

Question ID: 100012249677

What could be some corrective action for product faults on extruded texturized yarns?                                                                       (1 Mark)

 (a) 

Recheck correct filament was loaded on the machine

 (b) 

Check for dirty rollers

 (c) 

Check temperature setting

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

16 of 18

Question ID: 100012249679

To identify product faults on the texturized yarns, you can do which of the flowing:                                                                              (1 Mark)

 (a) 

Check against the master sample

 (b) 

Ask the quality controller the check a sample 

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

17 of 18

Question ID: 100012249681

Most product faults on a typical texturizing machine will need to be attended to by which employee or department?                          (1 Mark)

 (a) 

The supervisor

 (b) 

The maintenance department

 (c) 

The laboratory

 (d) 

The sales department

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

18 of 18

Question ID: 100012249683

What could be some causes for product faults on texturized yarns?                                                                                                     (1 Mark)

 (a) 

Incorrect filament loaded on the feed side of the machine

 (b) 

Contamination in the stuffer box 

 (c) 

Dirty rollers

 (d) 

Wrong temperature setting

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

Block 5, 6 question(s), maximum score 6

Question Block - 5

SECTION 4: QUESTION 4:

This Section will cover the following Exit Level outcome:

• ELO 05: Perform safety, housekeeping and waste control and maintain accurate records for the extrusion machine. 

TOTAL WEIGHTING: 06 MARKS 

TIME: 06 MINUTES

1 of 6

Question ID: 100012249687

Would you say the following statement is always true:                                                                                                                    (1 Mark)

In the case of an emergency, all employees should immediately evacuate the building. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

2 of 6

Question ID: 100012249695

Which of the following safety procedures would apply to most texturizing departments?                                                                     (1 Mark)

 (a) 

Comply with all the health and safety precautions related to hazardous chemicals    

 (b) 

Use necessary personal protective equipment where required     

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

3 of 6

Question ID: 100012249697

Is the following statement True or False:                                                                                                                                         (1 Mark)

‘Accurate records of waste are important in order to establish the selling price’. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

4 of 6

Question ID: 100012249699

Waste control interventions could include which of the following:                                                                                                          (1 Mark)

 (a) 

Clean material waste being fed back into the production system

 (b) 

Visible waste control records displayed in the department

 (c) 

Clear identification and separation of waste

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

5 of 6

Question ID: 100012249700

Production performance reports may be useful for which of the following:                                                                                            (1 Mark)

 (a) 

Determining future processing costs

 (b) 

Considering alternative processing methods     

 (c) 

Identifying operator training needs     

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

6 of 6

Question ID: 100012249701

If production the target is 1000 kg per hour, but only 700 kg is produced. What would the efficiency be?                                            (1 Mark)

 (a) 

90%

 (b) 

80%

 (c) 

75%

 (d) 

70%

 (e) 

60%

 (f) 

55% 

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.