EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

10. All cellular phones must be switched off for the duration of the EISA.

11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

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1. Learner Name(s) & Surname 

2. ID Number                        

3. EISA Registration Number 

2 of 2

Question ID: 100011950536

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Question type File upload not supported

Block 2, 25 question(s), maximum score 25

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcomes:

• ELO 01: Prepare (clean, load, draw and set) either direct or magazine creels and either direct or sectional warping machines according to product specification and yarn/thread path. 

TOTAL WEIGHTING: 25 MARKS 

TIME: 25 MINUTES

1 of 25

Question ID: 100012210731

Answer True or False:                                                                                                                                                                      (1 Mark)

The tensioners on the creel are responsible for keeping the yarns even and tight.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 25

Question ID: 100012211413

Answer True or False:                                                                                                                                                                      (1 Mark)

The creel must be cleaned when lint and fluff accumulate around the yarn packages, and the yarn paths on the warping machine should be cleared to prevent disruptions in the process.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 25

Question ID: 100012211414

Choose one (1) correct answer.  Choose the machine component of the creeling and warping process responsible for beaming.     (1 Mark)

 (a) 

Creel

 (b) 

Loom

 (c) 

Warp mill

 (d) 

Hanks

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 25

Question ID: 100012211420

Choose one (1) correct answers.  Choose a typical drive mechanisms found on warping machines.                                                  (1 Mark)

 (a) 

Direct drive

 (b) 

Mechanical brakes

 (c) 

Reverse drive

 (d) 

Electrical braking devices

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 25

Question ID: 100012211427

Choose one (1) correct answer. The function of the emergency stops on the warping machine is to  …                                              (1 Mark)

 (a) 

Damage the product

 (b) 

Protect the operator or machine in an emergency

 (c) 

Damage the machine

 (d) 

Protect the yarn being stored in demarcated areas

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 25

Question ID: 100012211428

Choose one (1) correct answer. The product specification will state:                                                                                                    (1 Mark)

 (a) 

Which empty beam and which warp yarn packages to load for the warp beam being produced

 (b) 

The measurements and weights of the warp beams to be produced

 (c) 

How many warp ends must be wound onto the warp beam being produced

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

7 of 25

Question ID: 100012211429

Choose one (1) correct answer. Select the creeling machine parts that must be checked for wear and tear during pre-start checks. (1 Mark)

 (a) 

Yarn tensioners

 (b) 

Ceramic eyelets

 (c) 

Yarn guides

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

8 of 25

Question ID: 100012211430

Choose one (1) correct answer.  Which step does NOT belong in the CREELING process flow?                                                        (1 Mark)

 (a) 

Read the specification

 (b) 

Load and thread the creel

 (c) 

Set the tension devices

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 25

Question ID: 100012211434

Choose one (1) correct answer.  Which step does NOT belong in the WARPING process flow?                                                         (1 Mark)

 (a) 

Load the empty warp beam

 (b) 

Secure the yarn sheet to the beam

 (c) 

Set the meter counter

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

10 of 25

Question ID: 100012211435

Select one (1) correct answer: If a 120 decitex is loaded onto the creel instead of a 210 decitex yarn, what effect will it have on the woven/knitted product? (1 Mark)

 (a) 

The fabric will weigh more

 (b) 

The fabric will weigh less

 (c) 

The pick density will be higher

 (d) 

It will have no effect on the woven product

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 25

Question ID: 100012211444

Answer True or False:                                                                                                                                                                      (1 Mark)

Report all defective (faulty) yarn packages and warp beams to the supervisor.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

12 of 25

Question ID: 100012211445

Choose one (1) correct answer.  When selecting the empty beam to load onto the warp mill/ headstock, check for…                        (1 Mark)

 (a) 

Correct beam height

 (b) 

Correct beam width

 (c) 

Flanges are not damaged

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

13 of 25

Question ID: 100012211446

Choose one (1) correct answer. When the yarns packages are placed on the creel they must be topped and tailed using a weaver's knot to … (1 Mark)

 (a) 

Ensure continuous production

 (b) 

Limit machine stoppages

 (c) 

Limit product faults

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

14 of 25

Question ID: 100012211447

Choose one (1) correct answer: Yarn identification systems may include plastic or cardboard yarn package (bobbin) cores of different …. (1 Mark)

 (a) 

Heights

 (b) 

Colours

 (c) 

Weights

 (d) 

Lengths

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 25

Question ID: 100012211448

Choose one (1) correct answer.  When selecting the correct yarn packages (bobbins/cones) to load onto the creel, check for…       (1 Mark)

 (a) 

Correct yarn type (construction)

 (b) 

Correct fibre content of warp yarn

 (c) 

Correct yarn colour/s

 (d) 

Correct yarn count (tex/decitex/denier, etc)

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

16 of 25

Question ID: 100012211449

Answer True or False.                                                                                                                                                                      (1 Mark)

If the knotting technique you use to join the new warp yarns to the old warp yarns is incorrect it will cause broken ends. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

17 of 25

Question ID: 100012211451

Answer True or False.                                                                                                                                                                      (1 Mark)

Threading the warp mill involves drawing and denting the warp yarns. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 25

Question ID: 100012211454

Choose one (1) correct answer. When loading the warp yarn packages (bobbins/cones) onto the creel, do the following…               (1 Mark)

 (a) 

Use correct handling techniques

 (b) 

Use correct hand tools, such as hooks

 (c) 

Apply safety procedures when climbing ladders

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

19 of 25

Question ID: 100012211455

Choose one (1) correct answer. If the warp beam is NOT secured when loading it into the beam drive of the headstock, it will cause… (1 Mark)

 (a) 

Safety hazards

 (b) 

Damage to the beams

 (c) 

Damage to the machine

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

20 of 25

Question ID: 100012211456

Choose one (1) correct answer.  When loading and securing the empty warp beam into the  beam drive of the headstock , do the following… (1 Mark)

 (a) 

Use correct lifting equipment

 (b) 

Use a spirit level to postion the beam

 (c) 

Apply correct knotting techniques

 (d) 

Apply safety procedures

 (e) 

Answers 1 and 4 are correct

 (f) 

Answers 2 and 3 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

21 of 25

Question ID: 100012211465

Answer True or False:                                                                                                                                                                      (1 Mark)

The correct width of the yarn sheet during warping is achieved by setting the expanding comb correctly.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

22 of 25

Question ID: 100012211468

Answer True or False:                                                                                                                                                                      (1 Mark)

The running speed of the warping machine is set according to the urgency of the job.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

23 of 25

Question ID: 100012211471

Choose one (1) correct answer. The meter counter must be set to the correct reading for the …                                                        (1 Mark)

 (a) 

Width of the fabric to be woven

 (b) 

Specified number of meters of warp yarns required on the warp beam

 (c) 

Type of yarn being used

 (d) 

Pattern settings

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

24 of 25

Question ID: 100012211473

Select one (1) correct answers:  The controls for setting the warping machine are found on the…                                                     (1 Mark)

 (a) 

Creel

 (b) 

Headstock

 (c) 

Warp beam

 (d) 

Back beam

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

25 of 25

Question ID: 100012211477

Choose one (1) correct answer.  Choose from the list one (1) machine part that must be set when setting the creel.                         (1 Mark)

 (a) 

Pick insertion device

 (b) 

Meter counter

 (c) 

Travellers

 (d) 

Tension devices

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

Block 3, 55 question(s), maximum score 55

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcomes:

• ELO 02: Operate (check, start, run, stop, doff) either direct or magazine creels and either direct or sectional warping machines to process textile yarns into warp beams. 

• ELO 03: Patrol either direct or magazine creels and either direct or sectional warping machines and monitor either the direct or magazine creeling and either the direct or sectional warping process to ensure continuous production and maximum efficiency.

TOTAL WEIGHTING: 55 MARKS 

TIME: 55 MINUTES

1 of 55

Question ID: 100012211480

Answer True or False.                                                                                                                                                                      (1 Mark)

Pre-start checklists must be completed after starting production on the creel and warp mill.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

2 of 55

Question ID: 100012211481

Answer True or False.                                                                                                                                                                     (1 Mark)

The set-up of the warping machine must be signed off before production can start.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 55

Question ID: 100012211482

Choose one (1) correct answer.  The warping machine can be started by  …                                                                                      (1 Mark)

 (a) 

Programming the electronic looms

 (b) 

Pressing the start button

 (c) 

Using the control panel

 (d) 

Releasing the stop-motions

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 55

Question ID: 100012211483

Choose one (1) correct answer.  The first winding of the warp yarns on the beam must be inspected for faults such as…                 (1 Mark)

 (a) 

Undersized yarn packages (bobbins/cones)

 (b) 

Faulty machine drive mechanism

 (c) 

Uneven tension of the yarns on the beam

 (d) 

Double picks

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 55

Question ID: 100012211484

Choose one(1) correct answer. The first winding on the warp beam is checked for  for all of the following faults, except …               (1 Mark)

 (a) 

Uneven yarn tension

 (b) 

Crossed ends

 (c) 

Broken or missing yarns

 (d) 

Correct pattern

 (e) 

Double picks

 (f) 

Double ends

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

6 of 55

Question ID: 100012211487

Answer True or False.                                                                                                                                                                      (1 Mark)

The operator must monitor the control panel and respond by stopping and adjusting the warping machine when necessary.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

7 of 55

Question ID: 100012211489

Answer True or False.                                                                                                                                                                      (1 Mark)

The moving parts of the warping machine must  be lubricated to ensure its smooth running.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

8 of 55

Question ID: 100012211494

Choose one (1) correct answer.  The reserve creel must be loaded with extra bobbins/cones at all times so that…                           (1 Mark)

 (a) 

There will be machine down time

 (b) 

There will be different merges

 (c) 

There will be continuous production

 (d) 

There will be interruptions to production

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 55

Question ID: 100012211501

Choose one (1) correct answer:  Which inspections point does NOT apply when patrolling the creel?                                                (1 Mark)

 (a) 

The cones on the frame

 (b) 

The warp beam on the headstock

 (c) 

The yarn through the tensioners

 (d) 

The yarns through the yarn guides

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 55

Question ID: 100012211511

Choose one (1) correct answer.  Creel and warping machine faults must be fixed quickly to…                                                            (1 Mark)

 (a) 

Minimise machine down time

 (b) 

Maximise machine stoppages

 (c) 

Reduce machine efficiencies

 (d) 

Achieve production targets

 (e) 

1 and 4 are correct

 (f) 

2 and 3 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

11 of 55

Question ID: 100012211517

Answer True or False.                                                                                                                                                                      (1 Mark)

Stop the warping machine when the beams being produced are level.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

12 of 55

Question ID: 100012211518

Answer Yes or No.                                                                                                                                                                           (1 Mark)

Do you agree that the main cause of damage to parts of the Creel and Warping machine is wear and tear?

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

13 of 55

Question ID: 100012211519

Choose one (1) correct answer.  A broken component of the creel and warping machine that you may be required to replace is …  (1 Mark)

 (a) 

Travellers

 (b) 

Healds

 (c) 

Spindle

 (d) 

Droppers / drop wires

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

14 of 55

Question ID: 100012211531

Choose one (1) correct answer.  During production of the warp beam the operator must inspect for contamination such as…           (1 Mark)

 (a) 

Dirt and dust seen on the input yarns

 (b) 

Foreign fibres seen on the yarn sheet

 (c) 

Fly and fluff collecting in the reeds

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

15 of 55

Question ID: 100012211542

Select one (1) correct answers. What should NOT be done to prevent damage to the creels and warping machines include…         (1 Mark)

 (a) 

Clean the machine parts to remove fluff and lint

 (b) 

Recognize and react to alarms (lights)

 (c) 

Hear and respond to unusual noises

 (d) 

Oil the machine parts while the machine is running

 (e) 

Recognize and react to alarms (lights)

 (f) 

Conduct minor machine maintenance tasks in line with your responsibilities

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

16 of 55

Question ID: 100012211561

Do you agree? Answer Yes or No.                                                                                                                                                   (1 Mark)

Loading and doffing of the warp beam must be done without damaging the warp beam. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

17 of 55

Question ID: 100012211563

Choose one (1) correct answer.  The warping machine CANNOT be stopped by …                                                                            (1 Mark)

 (a) 

Using the stop button

 (b) 

Using the control panel

 (c) 

Activating the emergency stop

 (d) 

Pressing the start button

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

18 of 55

Question ID: 100012211580

Select one (1) correct answer:  The term used to describe removing of the full warp/ warper's beam from the warp mill is….            (1 Mark)

 (a) 

Shedding

 (b) 

Doffing

 (c) 

Sleying

 (d) 

Drawing-in

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

19 of 55

Question ID: 100012211581

Choose one (1) correct answer. Choose the equipment needed to doff (remove) the full (completed) warp beam.                             (1 Mark)

 (a) 

Using a pulley and  hoist

 (b) 

Using a trolley

 (c) 

Using a ladder

 (d) 

Using a pallet

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

20 of 55

Question ID: 100012211585

Choose one (1) correct answer.   You must respond to emergency situations and stop the machine so as to …                                 (1 Mark)

 (a) 

Limit damage to the product

 (b) 

Limit hazards to the operator

 (c) 

Increase waste being produced

 (d) 

Increase safety risks to co-workers

 (e) 

Answer 1 and 2 are correct

 (f) 

Answer 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

21 of 55

Question ID: 100012211593

Answer True or False:                                                                                                                                                                      (1 Mark)

The warping machine must be stopped when non-conformance of creel, warping machine and/ or warped beam is noted.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

22 of 55

Question ID: 100012211601

Answer True or False:                                                                                                                                                                      (1 Mark)

Operators must handle, store, and protect yarn packages correctly during the creeling and warping process to prevent contamination and damage.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

23 of 55

Question ID: 100012211603

Select one (1) correct answer.  Choose the ways to promote continuous production.                                                                          (1 Mark)

 (a) 

Maintain machines regularly to prevent breakdowns

 (b) 

Ensure sufficient raw materials for production

 (c) 

Ensure rotating shifts

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

24 of 55

Question ID: 100012211604

Select one (1) correct answer.  Which answer does NOT apply to continuous production?                                                                  (1 Mark)

 (a) 

Operating 24 hours a day, seven days per week

 (b) 

A flow of production where the materials are continuously in motion

 (c) 

Production that is done in batches with long and frequent stoppages

 (d) 

Production that requires rotating shifts to maintain continuous production

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

25 of 55

Question ID: 100012211610

Select one (1) correct answer:  Which tasks should the creeling and warping operator NOT perform while patrolling the creels?      (1 Mark)

 (a) 

Replenish input yarn packages when they run out

 (b) 

Prevent snarl-ups at the tensioners

 (c) 

Disable the stop motion devices

 (d) 

Inspect the warp sheet coming off the creel

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

26 of 55

Question ID: 100012211916

Answer True or False.                                                                                                                                                                      (1 Mark)

If the pressure or tension is too high, the yarn sheet on the beam will be soft.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

27 of 55

Question ID: 100012211917

Answer True or False:                                                                                                                                                                      (1 Mark)

The expanding comb/ reed must be the adjusted to the width of the beam that is being produced.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

28 of 55

Question ID: 100012211919

Answer True or False.                                                                                                                                                                      (1 Mark)

The correct knotting techniques must be used when joing yarns to prevent missing ends in the yarn sheet.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

29 of 55

Question ID: 100012211921

Select ONE (1) correct answer. The warping operator must monitor and adjust the …                                                                         (1 Mark)

 (a) 

The beaming speed setting

 (b) 

The loom speed setting

 (c) 

Steam boxes setting

 (d) 

The spindle rotation setting

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

30 of 55

Question ID: 100012211922

Choose one (1) correct answer.  The cause of the warp being off centre of the beam is…                                                                   (1 Mark)

 (a) 

Faulty stop motion

 (b) 

Incorrect placing of the empty warp beam into the headstock

 (c) 

Faulty tensioners

 (d) 

Loose warp ends

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

31 of 55

Question ID: 100012211924

Select one (1) correct answer.  Select the the warp beam fault that does NOT result from tension variations on the creel.                 (1 Mark)

 (a) 

Snarling of the yarns

 (b) 

Hard beams

 (c) 

Short ends

 (d) 

Tight and slack ends

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

32 of 55

Question ID: 100012211978

Select one (1) correct answer. What adjustments help ensure continuous production and minimize product issues in creeling and warping?  (1 Mark)

 (a) 

Adjust tension settings

 (b) 

Align the warp beam correctly

 (c) 

Clean tensioners and guides regularly

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

33 of 55

Question ID: 100012211984

Choose one (1) correct answer.  Machine faults are fixed quickly to…                                                                                                 (1 Mark)

 (a) 

Minimise machine down time

 (b) 

Minimise machine stoppages

 (c) 

Maintain machine efficiencies

 (d) 

Achieve production targets

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

34 of 55

Question ID: 100012211990

Select one (1) correct answer.  Suggest ways to implrove machine efficiency from the list below.                                                       (1 Mark)

 (a) 

Increase machine breakdowns

 (b) 

Minimise yarn breaks

 (c) 

Increase machine down time

 (d) 

Fail to achineve production targets

 (e) 

Maximise waste

 (f) 

Allow tensions to vary in the yarn sheet

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

35 of 55

Question ID: 100012212000

Select one (1) correct answer. Choose the patrolling activity that will ensure continuous feed of the warp yarn.                                 (1 Mark)

 (a) 

Topping and tailing bobbins/cones using a secure knot

 (b) 

Replenishing the warp yarn packages (bobbins/cones) when they run out

 (c) 

Adjusting machine settings to correct the width of the warp yarn sheet

 (d) 

Adjusting machine settings to increase the speed of production

 (e) 

Answer 1 and 2 are correct

 (f) 

Answer 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

36 of 55

Question ID: 100012212095

Answer True or False.                                                                                                                                                                      (1 Mark)

The creeling and warping process converts small yarn packages such as bobbins into a single large yarn package known as a warp/ weaver's beam.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

37 of 55

Question ID: 100012212099

Answer True or False.                                                                                                                                                                      (1 Mark)

The two main components of the creeling and warping process are the creel and the warp mill.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

38 of 55

Question ID: 100012212102

Select one (1) correct answer.  Choose the factors that will influence quality during the creeling process.                                          (1 Mark)

 (a) 

Condition and maitenance of the parts of the creel, e.g. tension devices

 (b) 

Condition and quality of the raw materials

 (c) 

Skills of operators when handling, loading and threading the creel

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

39 of 55

Question ID: 100012212109

Select one (1) correct answer. Choose the factors that will influence quality during the warping process.…                                        (1 Mark)

 (a) 

Condition and maitenance of the parts of the warping machine, e.g. reeds

 (b) 

Correct creeling and yarn sheet

 (c) 

Skills of operators when drawing in the yarns

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

40 of 55

Question ID: 100012212123

Choose one (1) correct answer.  Warping test runs are done to …                                                                                                       (1 Mark)

 (a) 

Replenish warp yarn packages when they run out

 (b) 

Check for quality problems

 (c) 

Maintain Machine

 (d) 

Cause product quality problems

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

41 of 55

Question ID: 100012212580

Answer True or False.                                                                                                                                                                      (1 Mark)

The operator must ignore unusual noises heard on the warping machine.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

42 of 55

Question ID: 100012212581

Answer True or False.                                                                                                                                                                     (1 Mark) 

The more machine down-time the lower the machine efficiency.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

43 of 55

Question ID: 100012212583

Choose one (1) correct answer.   The operator must monitor the functioning of the warping machine by…                                         (1 Mark)

 (a) 

Monitoring the meter counter

 (b) 

Monitoring the pick counter

 (c) 

Monitoring the temperature of the drums

 (d) 

Monitoring the spindle rotation

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

44 of 55

Question ID: 100012212586

Choose one (1) correct answer.  The supply of input yarns for the creel must be sufficient at all times so that…                                (1 Mark)

 (a) 

There will be machine down time

 (b) 

There will be different merges

 (c) 

There will be continuous production

 (d) 

There will be interruptions to production

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

45 of 55

Question ID: 100012212590

Select ONE (1) correct answer. The warping machine operator must monitor the …                                                                            (1 Mark)

 (a) 

Warp mill

 (b) 

Pick counter

 (c) 

Steam boxes

 (d) 

Spindle rotation

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

46 of 55

Question ID: 100012212601

Select one (1) correct answer.  If machine efficiency is low the company may not achieve its …                                                         (1 Mark)

 (a) 

Production inputs

 (b) 

Health and safety reports

 (c) 

Production targets

 (d) 

Labour relations

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

47 of 55

Question ID: 100012212605

Select one (1) correct answer.Why is it important to monitor creeling and warping in warp beam production?                                    (1 Mark)

 (a) 

To minimize machine downtime

 (b) 

To reduce labor costs

 (c) 

To delay handling yarn breaks

 (d) 

To cut material costs

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

48 of 55

Question ID: 100012212616

Select one (1) correct answer. Which of the following justifies the importance of monitoring creeling and warping processes to ensure optimum machine efficiency during a production run? (1 Mark)

 (a) 

To avoid warping threads entangling during processing

 (b) 

To increase the rotation speed of the warp beams

 (c) 

To minimize machine downtime and maintain continuous production

 (d) 

To ensure better alignment of the weaving process

 (e) 

To control yarn wastage and achieve smooth yarn delivery

 (f) 

To maintain uniform temperature in the creeling room

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

49 of 55

Question ID: 100012212619

Select ONE (1) correct answer.  Which option below will NOT influence machine efficiency and optimal utilisation of machines?      (1 Mark)

 (a) 

Machine down time

 (b) 

Machine stoppages

 (c) 

Health and Safety Policies

 (d) 

Number of machines in production

 (e) 

The amount of waste produced

 (f) 

The amount of first grade product produced

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

50 of 55

Question ID: 100012212624

Select one (1) correct answer. What is the main benefit of monitoring the warping process in textile production?                               (1 Mark)

 (a) 

Reduces labor costs

 (b) 

Enhances color consistency

 (c) 

Increases fabric strength

 (d) 

Improves production speed

 (e) 

Minimizes thread breakage

 (f) 

Lowers maintenance needs

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

51 of 55

Question ID: 100012212632

Select one (1) correct answer.  Your production target for the shift was to beam 3000 metres . You produced 2400 metres.  What is your percentage (%) performance against target?  (1 Mark)

 (a) 

70%

 (b) 

80%

 (c) 

90%

 (d) 

100%

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

52 of 55

Question ID: 100012212637

Select one (1) correct answer.  In a 24 hour shift, your machine ran for 12 hours.  What is the percentage (%) machine efficiency? (1 Mark)

 (a) 

30%

 (b) 

50%

 (c) 

70%

 (d) 

90%

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

53 of 55

Question ID: 100012212639

Select one (1) correct answer.  Machine efficiency and optimal utilisation of machines are key factors in …                                       (1 Mark)

 (a) 

Quality

 (b) 

Productivity

 (c) 

Health and Safety

 (d) 

Labour relations

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

54 of 55

Question ID: 100012212643

Choose one (1) correct answer. What will the result be if the machine output is below the required production target?                      (1 Mark)

 (a) 

There will be no problem

 (b) 

There will be production bonuses for the workers

 (c) 

There will be no input warper's beams for the weaving or warp knitting departments

 (d) 

The delivery of the end product to the customer will be delayed

 (e) 

Answers 1 and 2 are correct

 (f) 

Answers 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

55 of 55

Question ID: 100012212644

Choose one (1) correct answer.  Machine faults must be fixed quickly to…                                                                                          (1 Mark)

 (a) 

Minimise machine down time

 (b) 

Minimise machine stoppages

 (c) 

Maintain machine efficiencies

 (d) 

Achieve production targets

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

Block 4, 15 question(s), maximum score 15

Question Block - 4

SECTION 3: QUESTION 3:

This Section will cover the following Exit Level outcome:

• ELO 04: Inspect and maintain the quality of creeling and warping products according to product specification and waste control measures.

TOTAL WEIGHTING: 15 MARKS 

TIME: 15 MINUTES

1 of 15

Question ID: 100012212647

Select one (1) correct answer:  Choose the correct ways to deal with defctive (faulty) warp yarn packages (bobbins and cones).     (1 Mark)

 (a) 

Recognise the faulty warp yarn packages and separate them

 (b) 

Count, weigh and record the faulty warp yarn packages

 (c) 

Return to the store

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

2 of 15

Question ID: 100012212648

Select one (1) correct answer.  Choose the quality standards for the yarn sheet.                                                                                 (1 Mark)

 (a) 

Coloured yarns are in the correct pattern in the yarn sheet

 (b) 

The yarns are drawn and dented correctly, e.g. no crossed ends

 (c) 

The yarn sheet has the correct tension

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

3 of 15

Question ID: 100012212649

Choose one (1) correct answer. Choose the environmental condition that will NOT affect the input yarns.                                          (1 Mark)

 (a) 

Heat

 (b) 

Humidity

 (c) 

Air Quality

 (d) 

Light

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 15

Question ID: 100012212650

Choose one (1) correct answer. What should you do if you find faulty input yarns?                                                                              (1 Mark)

 (a) 

Ignore them

 (b) 

Report to your fellow operator

 (c) 

Report to your supervisor

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 15

Question ID: 100012212653

Choose one(1) correct answer. Warp sheet faults must be corrected to meet the set standard.  Choose one (1)  fault that does not apply to the warp sheet … (1 Mark)

 (a) 

Uneven yarn tension

 (b) 

Crossed ends

 (c) 

Broken or missing yarns

 (d) 

Incorrect pattern

 (e) 

Double picks

 (f) 

Double ends

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

6 of 15

Question ID: 100012212654

Select one (1) correct answer. If the form of the beam build is cone shaped instead of level, what could be the cause?                     (1 Mark)

 (a) 

Incorrect load of the pressure roller

 (b) 

Malfunctioning of the meter counter

 (c) 

Broken ends

 (d) 

Wrong tension settings on the creel

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

7 of 15

Question ID: 100012212655

Choose one (1) correct answer. Choose from the list, typical product faults that can be seen on full warp beams.                             (1 Mark)

 (a) 

Crossed ends

 (b) 

Warp is off centre on the beam

 (c) 

Missing ends

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

8 of 15

Question ID: 100012212660

Choose one (1) correct answer. If the yarn sheet is not exactly the same width as the warp beam, this can be corrected by adjusting the…

(1 Mark)

 (a) 

Beaming speed

 (b) 

Meter counter

 (c) 

Expanding comb

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 15

Question ID: 100012212662

Select one (1) correct answer:  Identify one (1) correct build of warp beams…                                                                                    (1 Mark)

 (a) 

Yarns build up at the flanges

 (b) 

Yarns sink down at the flanges

 (c) 

The yarn sheet on the beam is even and smooth

 (d) 

The yarn sheet has formed a cone shape between the flanges

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 15

Question ID: 100012212688

Select one (1) correct answer.  Which of the following is a common corrective action for addressing quality faults found in yarn sheets and warp beams? (1 Mark)

 (a) 

Increase the speed of the weaving machine

 (b) 

Adjust the tension on the yarn before weaving

 (c) 

Replace the entire yarn sheet with a new one

 (d) 

Reduce the amount of dye used in the dyeing process

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 15

Question ID: 100012212695

Select one (1) correct answer:  When you have identified bobbins/cones that are faulty, you must…                                                  (1 Mark)

 (a) 

Load them onto the creel

 (b) 

Ignore them

 (c) 

Separate them from the usable bobbins/cones

 (d) 

Leave them with all the other bobbins/cones

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

12 of 15

Question ID: 100012212696

Select one (1) correct answer.  What can be done to minimize waste from the creeling and warping department?                             (1 Mark)

 (a) 

Re-use cones/bobbins

 (b) 

Recycle yarn boxes

 (c) 

Reduce operator faults through training

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

13 of 15

Question ID: 100012212699

Select one (1) correct answer.   The production of waste  in the creeling and warping processcan be minimised by …                      (1 Mark)

 (a) 

Patrolling the machines

 (b) 

Working according to the specification

 (c) 

Cleaning and maintaining machines

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

14 of 15

Question ID: 100012212987

Choose one (1) correct answer.  Which statement is  NOT TRUE: Waste will be REDUCED if we…                                                  (1 Mark)

 (a) 

Patrol the machines

 (b) 

Work according to the specification

 (c) 

Demarcate floor areas

 (d) 

Clean and maintain machines

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 15

Question ID: 100012212994

Select one (1) correct answer. What will NOT happen to the company if  waste is produced?                                                             (1 Mark)

 (a) 

Lose the man hours that were spent in production

 (b) 

Lose the machine hours that were spent in production

 (c) 

Lose the materials used to produce the waste products

 (d) 

Make a larger profit

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

Block 5, 5 question(s), maximum score 5

Question Block - 5

SECTION 4: QUESTION 4:

This Section will cover the following Exit Level outcome:

• ELO 05: Apply all safety, housekeeping and record keeping standards when operating either direct or magazine creels and either direct or sectional warping machines, to minimise hazards and reduce waste.

TOTAL WEIGHTING: 05 MARKS 

TIME: 05 MINUTES

1 of 5

Question ID: 100012212997

Choose one (1) correct answer.  Choose the PPE/PPC from the list that you would use to protect against heavy objects like warp beams.

(1 Mark)

 (a) 

Ear defenders / plugs

 (b) 

Mask

 (c) 

Safety Boots

 (d) 

Overalls

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

2 of 5

Question ID: 100012212999

Select one (1) correct answer. In the warping department, fire hazards include…                                                                                (1 Mark)

 (a) 

Cotton fly/dust

 (b) 

Fluids on electrical wiring

 (c) 

Electrical components or connections

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

3 of 5

Question ID: 100012213001

Choose one (1) correct answer. Choose the example of good housekeeping.                                                                                      (1 Mark)

 (a) 

Tools are lying under the machines

 (b) 

Yarn boxes are stacked within the demarcated storage area

 (c) 

Food containers and bottles are on the windowsills

 (d) 

Empty warp beams are standing in the walkways and passages

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 5

Question ID: 100012213002

Choose one (1) correct answer.  Select from the list the examples of production records that must be kept?                                      (1 Mark)

 (a) 

Machine stoppage reports

 (b) 

Maintenance reports

 (c) 

Quality non-conformance reports

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

5 of 5

Question ID: 100012213003

Select one (1) correct answer.  Accurate recording and reporting of production is a key part of …                                                      (1 Mark)

 (a) 

Total quality management

 (b) 

Total expenses

 (c) 

Total petrol usage

 (d) 

Total gains and losses

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.