EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

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Question ID: 100011950523

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Question ID: 100011950536

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Block 2, 26 question(s), maximum score 26

Question Block - 2

SECTION 1: QUESTION 1:


This Section will cover the following Exit Level outcomes:

TOTAL WEIGHTING: 26 MARKS 

TIME: 26 MINUTES

1 of 26

Question ID: 100012253131

Is the following statement True or False:                                                                                                                                         (1 Mark)

Yarn tension is not an input setting.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 26

Question ID: 100012253132

Is the following statement True or False:                                                                                                                                         (1 Mark)

The start-up procedure requires that a machine is inched, or started on slow speed, before proceeding to full speed.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

3 of 26

Question ID: 100012253134

Does a plating feeder have:                                                                                                                                                                   (1 Mark)

 (a) 


Two apertures, one each for the main and plating yarns

 (b) 


One aperture for both the main and plating yarns

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 26

Question ID: 100012253135

The knitting specification must contain the following information:                                                                                                          (1 Mark)

 (a) 


Knitting system number

 (b) 


Feeder number

 (c) 


Yarn I.D code

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 26

Question ID: 100012253136

A damaged patterning element can cause the following fabric faults:                                                                                                   (1 Mark)

 (a) 


Random pattern faults

 (b) 


Slubs

 (c) 


Long horizontal fabric lines

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 26

Question ID: 100012253142

What would be the result of threading an incorrect yarn?                                                                                                                      (1 Mark)

 (a) 


A Pattern fault

 (b) 


A Horizontal line

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

7 of 26

Question ID: 100012253143

What does not need to be checked immediately after start-up?                                                                                                            (1 Mark)

 (a) 


The yarn feeders running smoothly

 (b) 


The knitted fabric coming off the machine

 (c) 


The atmospheric conditions in the department

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

8 of 26

Question ID: 100012253144

If you identify any deviations at start-up, what corrective actions would need to be taken?                                                                  (1 Mark)

 (a) 


Report to the supervisor

 (b) 


Stop the machine immediately

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 26

Question ID: 100012253145

What details will a knitting specification use to identify the yarns?                                                                                                        (1 Mark)

 (a) 


Yarn composition

 (b) 


Yarn count

 (c) 


Colour reference

 (d) 


Merge number

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

10 of 26

Question ID: 100012253146

The preparation, setting up procedures and pre-start up for a typical weft knitting machine could include which of the following:       (1 Mark)

 (a) 


Identify and locate the raw materials to be processed as per specification for the production run   

 (b) 


Enter batch details on the production sheet or scan the batch if required     

 (c) 


All pre-start safety checks carried out 

 (d) 


Check stop motions are functional

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

11 of 26

Question ID: 100012253147

Machine start up procedure could include which of the following actions:                                                                                             (1 Mark)

 (a) 


Yarn is loaded according to the product specification card

 (b) 


All safety devices must be in place

 (c) 


Read and interpret the specifications card and select the correct program specification 

 (d) 


Check detail such as machine settings from micro-processor 

 (e) 


Fill in start-up procedure documents 

 (f) 


All of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

12 of 26

Question ID: 100012253268

Would you agree with the following statement:                                                                                                                                (1 Mark)

Following all work ticket instructions is critical to ensure consistent knitted product manufacture, continuity of production and to avoid over runs. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

13 of 26

Question ID: 100012253269

Machine documentation related setting up a weft knitting machine could include which of the following:                                             (1 Mark)

 (a) 


Product specifications card 

 (b) 


Prestart checklist

 (c) 


Start-up procedure documents 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

14 of 26

Question ID: 100012253270

Usual PPE for an operator in a weft knitting department would include which of the following:                                                            (1 Mark)

 (a) 


A dust mask

 (b) 


Ear plugs 

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

15 of 26

Question ID: 100012253273

Machine safety controls which need to be checked before start-up, could include which of the following:                                           (1 Mark)

 (a) 


Machine guards in place   

 (b) 


Emergency stop buttons       

 (c) 


Sensors ensuring inspection doors are closed before the machine can be started  

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

16 of 26

Question ID: 100012253274

When preparing the weft knitting machine for start-up, it could include which of the following:                                                             (1 Mark)

 (a) 


Identify and locate the raw materials to be processed as per specification for the production run   

 (b) 


Enter batch details on the production sheet or scan the batch if required     

 (c) 


Verify that the correct programme is displayed on the micro-processes as detailed on the specification    

 (d) 


Prepare and set up the weft knitting machine for the identified material to be processed   

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

17 of 26

Question ID: 100012253275

Is the following statement True or False?                                                                                                                                        (1 Mark)

Checking yarn path from cone to feed point, including yarn friction points is essential before starting the weft knitting machine.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

18 of 26

Question ID: 100012253276

Would you agree with the following statement:                                                                                                                                (1 Mark)

Weft knitting machines must be loaded with the correct yarn for the next product quality to be produced.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

19 of 26

Question ID: 100012253277

Would you agree with the following statement?                                                                                                                               (1 Mark)

Yarn supply problems must be addressed immediately by the oncoming shift.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

20 of 26

Question ID: 100012253278

Weft knitting machine start up would not include which of the following actions:                                                                                   (1 Mark)

 (a) 


Yarn is loaded according to the product specification

 (b) 


Prestart checklist completed and signed off by the operator

 (c) 


All safety devices must be in place

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

21 of 26

Question ID: 100012253279

Which of the following is essential for preventing problems on the weft knitting machine when preparing the machine for start-up? (1 Mark) 

 (a) 


Correct threading of the yarn

 (b) 


Tensioners are correctly set 

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

22 of 26

Question ID: 100012253280

Machine documentation related to setting up a weft knitting machine for a start-up could include which of the following:                   (1 Mark)

 (a) 


Product specifications card 

 (b) 


Prestart checklist

 (c) 


Start-up procedure documents 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

23 of 26

Question ID: 100012253281

What will you do if your machine needs doffing at the time of your lunch break?                                                                                  (1 Mark)

 (a) 


Stop the machine and doff after lunch

 (b) 


Ask a fellow operator to doff the machine for you

 (c) 


Doff the machine and then take your lunch break

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

24 of 26

Question ID: 100012253282

While waiting to doff the weft knitting machine you can do which of the following:                                                                                (1 Mark)

 (a) 


Take your lunch break

 (b) 


Check your phone for any messages

 (c) 


Chat to fellow operators

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

25 of 26

Question ID: 100012253283

Where is the best doffing procedure for a weft knitting explained?                                                                                                        (1 Mark)

 (a) 


In your training resource

 (b) 


The machine supplier manual

 (c) 


The checklist posted on the side of the machine

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

26 of 26

Question ID: 100012253284

Which of the following safety procedures would apply to the weft knitting process when doffing?                                                        (1 Mark)

 (a) 


Make sure all motors have stopped running

 (b) 


Comply with all the health and safety precautions related to knitting

 (c) 


Use necessary personal protective equipment where required

 (d) 


Ensure the weft knitting machine lock-out procedures are applied during doffing

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

Block 3, 32 question(s), maximum score 32

Question Block - 3

SECTION 2: QUESTION 2:


This Section will cover the following Exit Level outcomes:


TOTAL WEIGHTING: 32 MARKS 

TIME: 32 MINUTES

1 of 32

Question ID: 100012253287

Is the following statement True or False:                                                                                                                                         (1 Mark)

A correct patrolling sequence will ensure any abnormalities can be identified and rectified as soon as possible. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 32

Question ID: 100012253288

Would you agree with the following statement?                                                                                                                               (1 Mark)

Patrolling is mainly the responsibility of the supervisor.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

3 of 32

Question ID: 100012253289

Why is patrolling of the machines and processes important?                                                                                                                (1 Mark)

 (a) 


Provides information for the operator to report on the shift log

 (b) 


Results in fewer processing faults

 (c) 


Keeps the operator active 

 (d) 


Helps to prevents accidents 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 32

Question ID: 100012253295

Weft knitting machines without computer-linked devices create what skills are needed for the operator?                                            (1 Mark)

 (a) 


Keener monitoring skills

 (b) 


Knowing when to doff the machine

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 32

Question ID: 100012253334

What will result if the monitoring techniques of the weft knitting machines are accurately applied?                                                     (1 Mark)

 (a) 


There will be fewer faults

 (b) 


Productivity will be improved

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 32

Question ID: 100012253335

While monitoring the weft knitting machine you notice the fabric is contaminated, what action should you take?                                (1 Mark)

 (a) 


Stop the machine

 (b) 


Report to the supervisor immediately

 (c) 


Try to see the cause

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

7 of 32

Question ID: 100012253377

When recording non-conformance of the knitted product, it must include at least which of the following:                                            (1 Mark)

 (a) 


The fault code

 (b) 


The machine number      

 (c) 


The name of the quantity     

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

8 of 32

Question ID: 100012253385

While monitoring the weft knitting machine, you notice a damaged patterning element, what would be the consequences if the machine is not stopped? (1 Mark)

 (a) 


Random pattern faults

 (b) 


Slubs

 (c) 


Long horizontal fabric lines

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 32

Question ID: 100012253387

Which of the following is achieved by following the correct patrolling sequence in the weft knitting department?                                (1 Mark)

 (a) 


Fire risks are reduced

 (b) 


Improves the housekeeping requirements

 (c) 


Ensures any abnormalities can be identified and rectified as soon as possible

 (d) 


Improves machine utilisation 

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

10 of 32

Question ID: 100012253400

Which of the following statements is not correct to answer the following technique:                                                                             (1 Mark)

“The best inspection techniques could include”:

 (a) 


Visual inspection throughout the manufacturing process 

 (b) 


Samples taken at various stages during the process to the laboratory for analysis

 (c) 


Information displayed on control panels

 (d) 


Samples taken at the end of the process to the laboratory for analysis

 (e) 


Feedback from the customer after delivery

 (f) 


Comparing the product with a sample of the required product


Meta Tags:

Level of Question (Higher Order)


Outcomes:

11 of 32

Question ID: 100012253410

Is the following statement True or False?                                                                                                                                        (1 Mark)

Control panel settings are critical at the start of a new production run. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

12 of 32

Question ID: 100012253426

Would you agree with the following statement?                                                                                                                               (1 Mark)

Checking the control panels must be part of the patrolling requirement.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

13 of 32

Question ID: 100012253430

When must warnings from the control panel be reported?                                                                                                                    (1 Mark)

 (a) 


Before the next shift comes on duty

 (b) 


At the end of the shift

 (c) 


Immediately

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

14 of 32

Question ID: 100012253434

The control panel is not able to identify which of the following:                                                                                                             (1 Mark)

 (a) 


Incorrect filler yarn

 (b) 


Yarn colour variations

 (c) 


Incorrect yarn count

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

15 of 32

Question ID: 100012253440

Which actions would you recommend to ensure production capacity is optimized?                                                                              (1 Mark)

 (a) 


Good production planning

 (b) 


Preventative maintenance

 (c) 


Operator training

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

16 of 32

Question ID: 100012253469

What actions could you take to ensure downtime is minimized?                                                                                                           (1 Mark)

 (a) 


Respond immediately to control panel warnings

 (b) 


Doffing the machine immediately after completing the full production run

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

17 of 32

Question ID: 100012253478

Is the following statement True or False:                                                                                                                                         (1 Mark)

“Following all job card instructions is critical to ensure knitted product manufacturing is optimized”.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

18 of 32

Question ID: 100012253482

Would you agree with the following statement:                                                                                                                                (1 Mark)

Running a machine at a slower speed than the planned speed does not affect machine optimisation. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

19 of 32

Question ID: 100012253514

Is the following statement True or False?                                                                                                                                        (1 Mark)

It is important to rectify machine stoppages as quickly as possible as machine stoppages reduce production output.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

20 of 32

Question ID: 100012253516

Is the following statement True or False:                                                                                                                                         (1 Mark)

It is not necessary for the knitting machine operator to reset the machine when there is a change in product size, since this done by the technician.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

21 of 32

Question ID: 100012253612

Would you agree with the following statement:                                                                                                                                (1 Mark)

It is not important to report a merge change, as long as the colour and yarn count are correct.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

22 of 32

Question ID: 100012253623

A build-up of lint at the feeder tube will cause the following and affect machine optimisation?                                                             (1 Mark)

 (a) 


Yarn breakage

 (b) 


Slubs

 (c) 


Increase in yarn tension

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

23 of 32

Question ID: 100012253637

What would you suggest is the main reason for generating efficiency reports for available production minutes?                                 (1 Mark)

 (a) 


To assist the costing department in establishing the product costs

 (b) 


It helps to identify both good and bad trends

 (c) 


All of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

24 of 32

Question ID: 100012253638

Why would we keep production and product non-conformance records?                                                                                             (1 Mark)

 (a) 


To assist with the training of new operators

 (b) 


So that future non-conformance can be prevented or avoided

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

25 of 32

Question ID: 100012253653

Action necessary when recording non-conformance of the product, it must include which of the following:                                         (1 Mark)

 (a) 


The operator’s name

 (b) 


The shift on duty

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

26 of 32

Question ID: 100012253654

Which of the following production parameters will a knitting machine control system usually not be able to monitor:                          (1 Mark)

 (a) 


Yarn tension

 (b) 


Yarn count

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

27 of 32

Question ID: 100012253655

Which of the following factors will have an impact on machine optimisation?                                                                                      (1 Mark) 

 (a) 


The manager ensuring there is an adequate of supply yarn

 (b) 


Preparing in advance the yarn for the next batch to ensure a continuous process flow, without unnecessary machine stoppages

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

28 of 32

Question ID: 100012253656

Which of the following would also contribute to machine optimisation?                                                                                                 (1 Mark)

 (a) 


Ensuring knitting machine settings are correct at start-up

 (b) 


An adequate supply yarn to ensure there is sufficient quantity for the full production run

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

29 of 32

Question ID: 100012253657

Which of the following would have a negative effect on machine optimisation?                                                                                    (1 Mark)

 (a) 


Incorrect threading

 (b) 


Incorrect yarn supply

 (c) 


Incorrect settings  

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

30 of 32

Question ID: 100012253658

Who has the responsibility to replenish the machine when needed to ensure machine optimisation?                                                  (1 Mark)

 (a) 


The supervisor

 (b) 


The operator

 (c) 


The person in charge of maintenance

 (d) 


The manager


Meta Tags:

Level of Question (Middle Order)


Outcomes:

31 of 32

Question ID: 100012253659

Which actions would you recommend to contribute to achieving machine optimisation and efficiency?                                               (1 Mark)

 (a) 


Good production planning

 (b) 


Reduced absenteeism

 (c) 


Preventative maintenance

 (d) 


Operator training

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

32 of 32

Question ID: 100012253663

When would you doff a fabric roll off a knitting machine?                                                                                                                      (1 Mark)

 (a) 


When the yarn is finished

 (b) 


When the required number of metres have been produced

 (c) 


When the required fabric weight has been knitted

 (d) 


Just before the end of your shift

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

Block 4, 30 question(s), maximum score 30

Question Block - 4

SECTION 3: QUESTION 3:


This Section will cover the following Exit Level outcomes:

TOTAL WEIGHTING: 30 MARKS 

TIME: 30 MINUTES

1 of 30

Question ID: 100012253665

Is the following statement True or False?                                                                                                                                        (1 Mark)

‘A typical process fault on a weft knitting machine at the start of a new product run is fluctuations in compressed air.’

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 30

Question ID: 100012253666

Would you agree with the following statement?                                                                                                                              (1 Mark)

‘Does quality mean producing products fit for end purpose?’

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

3 of 30

Question ID: 100012253670

Is the following statement True or False?                                                                                                                                        (1 Mark)

‘Quality means conforming to product specifications’

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

4 of 30

Question ID: 100012253671

Which of the following would be regarded as raw material faults?                                                                                                        (1 Mark)

 (a) 


Thick and thin places 

 (b) 


Filamentation

 (c) 


No waxing

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 30

Question ID: 100012253672

Which of the following would be regarded as product faults?                                                                                                                (1 Mark)

 (a) 


Holes

 (b) 


Barre

 (c) 


Dropped stitches 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 30

Question ID: 100012253673

Which of the following would be regarded as machine faults?                                                                                                              (1 Mark)

 (a) 


Inadequate fabric take-down

 (b) 


Yarn input tension control

 (c) 


Needle lines

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

7 of 30

Question ID: 100012253683

Who has the main responsibility for the prevention of faults and defects?                                                                                            (1 Mark)

 (a) 


The supervisor

 (b) 


The knitting machine operator

 (c) 


The shift mechanic

 (d) 


The quality controller 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

8 of 30

Question ID: 100012253685

Would a barre a fault cause:                                                                                                                                                                  (1 Mark)

 (a) 


Horizontal lines

 (b) 


Vertical lines

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 30

Question ID: 100012253688

Whose responsibility is it to identify and record non-conforming product faults?                                                                                   (1 Mark)

 (a) 


The fabric inspection department

 (b) 


The supervisor

 (c) 


The knitting machine operator

 (d) 


The mechanic


Meta Tags:

Level of Question (Middle Order)


Outcomes:

10 of 30

Question ID: 100012253689

Why is it important to inspect weft knitted fabric at the start of a new product run?                                                                              (1 Mark)

 (a) 


To check the yarn supply

 (b) 


To ensure the machine settings are correct

 (c) 


To detect non-conforming material early

 (d) 


To monitor the operator's performance


Meta Tags:

Level of Question (Middle Order)


Outcomes:

11 of 30

Question ID: 100012253690

It is important to avoid excessive yarn path angles because:                                                                                                                (1 Mark)

 (a) 


This could affect the surface of the knitted fabric

 (b) 


This could add yarn tension

 (c) 


Both of the above 

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

12 of 30

Question ID: 100012253692

At the start of a new product on a weft knitting machine, which of the following is most important?                                                     (1 Mark)

 (a) 


Thorough cleaning of the machine    

 (b) 


Quality change checklists approved and signed off    

 (c) 


Ensuring adequate raw material supplies are available for the next batch    

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

13 of 30

Question ID: 100012253694

At the start of a new product size, who is responsible for resetting the machine?                                                                                 (1 Mark)

 (a) 


The technician

 (b) 


The operator

 (c) 


The supervisor

 (d) 


The laboratory

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

14 of 30

Question ID: 100012253696

Which of the following is not a weft knitting product:                                                                                                                              (1 Mark)

 (a) 


Single jersey

 (b) 


Pique, stripes

 (c) 


Interlock

 (d) 


Rib jacquard

 (e) 


Terry towelling

 (f) 


Tricot


Meta Tags:

Level of Question (Higher Order)


Outcomes:

15 of 30

Question ID: 100012253703

Weft-knitted fabric or weft-knitted articles could have which of the following categories of stitches?                                                    (1 Mark)

 (a) 


Tuck Stitch

 (b) 


Float stitch

 (c) 


Interlock

 (d) 


Purl stitch

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

16 of 30

Question ID: 100012253704

Is the following statement True or False?                                                                                                                                        (1 Mark)

Knitted product non-conformance must be identified as soon as possible so corrective action can be taken.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

17 of 30

Question ID: 100012253705

Would you agree with the following statement?                                                                                                                               (1 Mark)

‘Contaminated knitted products must be reported to the supervisor immediately’

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

18 of 30

Question ID: 100012253706

Is the following statement True or False?                                                                                                                                        (1 Mark)

Knitted product quality defects must be identified by the laboratory staff during their routine quality checks.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

19 of 30

Question ID: 100012253707

When recording non-conformance of the weft knitted product, it must include which of the following:                                                 (1 Mark)

 (a) 


The knitting machine number      

 (b) 


The name of the quantity

 (c) 


The fault code

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

20 of 30

Question ID: 100012253708

What action would you recommend to avoid fibre contamination from one knitting machine to the next, resulting in non-conformance?

(1 Mark)

 (a) 


Thorough cleaning of the machines with a brush or roller picker

 (b) 


Not cleaning machines with compressed air

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

21 of 30

Question ID: 100012253709

What method should be applied to segregate and non-conforming weft knitted products?                                                                   (1 Mark)

 (a) 


Clearly marked bins per product

 (b) 


A general bin for cleaning rags

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

22 of 30

Question ID: 100012253710

What would you suggest is one of the reasons for generating non-conformance records?                                                                  (1 Mark)

 (a) 


It is part of the operator’s job description

 (b) 


It may identify a need for further training

 (c) 


To determine the selling price of the non-conformance fabric

 (d) 


To inform the customer


Meta Tags:

Level of Question (Middle Order)


Outcomes:

23 of 30

Question ID: 100012253712

Product non-conformance records must be filed in such a way, so that:                                                                                               (1 Mark)

 (a) 


Future non-conformance can be prevented  

 (b) 


Future non-conformance can be avoided

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

24 of 30

Question ID: 100012253713

Possible corrective action for identified non-conformance weft knitted fabric could include which of the following.                              (1 Mark)

 (a) 


Report to the supervisor and wait for instruction

 (b) 


Stop the machine immediately

 (c) 


Both of the above 

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

25 of 30

Question ID: 100012253714

What must happen to the non-conformance sample and rectification report?                                                                                       (1 Mark)

 (a) 


It must be kept in the laboratory

 (b) 


It must be handed to the supervisor for approval to restart the knitting machine

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

26 of 30

Question ID: 100012253715

When reporting non-conformance of a new sample, it must include which of the following:                                                                 (1 Mark)

 (a) 


The type of non-conformance

 (b) 


Recommendation for correction 

 (c) 


The knitting machine number      

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

27 of 30

Question ID: 100012253716

When would you suggest is the best time to arrange the reporting of the non-conformance of a sample?                                           (1 Mark)

 (a) 


After completing the patrol sequence 

 (b) 


At the end of the shift so that it sorted for the next shift

 (c) 


Immediately

 (d) 


After completing all necessary administrative duties 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

28 of 30

Question ID: 100012253717

If a non-conforming product is segregated carefully, what could be some benefits?                                                                             (1 Mark)

 (a) 


Some costs can still be recovered if sold to a scrap dealer

 (b) 


It can be converted and sold as cleaning rags

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

29 of 30

Question ID: 100012253718

Which of the following information would usually need to be recorded regarding non-conformance product faults?                            (1 Mark)

 (a) 


Quality change information

 (b) 


Absentees

 (c) 


Machine downtime

 (d) 


Accidents and incidents

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

30 of 30

Question ID: 100012253720

What are some reasons why all new non-conformance samples, documentation, and reports must be completed accurately?         (1 Mark)

 (a) 


They can assist with the training of new knitting machine operators

 (b) 


They can assist with the training of new laboratory and supervisory staff

 (c) 


They can be used to trace any possible non-conformance reported on by the customer using the product

 (d) 


They can assist with the costing of the specific product

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

Block 5, 12 question(s), maximum score 12

Question Block - 5

SECTION 4: QUESTION 4:


This Section will cover the following Exit Level outcomes:


TOTAL WEIGHTING: 12 MARKS 

TIME: 12 MINUTES

1 of 12

Question ID: 100012253721

Would you agree with the following statement:                                                                                                                                (1 Mark)

‘All safety-related incidents or accidents should be reported at the end of each shift’

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 12

Question ID: 100012253722

The usual PPE for a knitting machine operator would include which of the following?                                                                          (1 Mark)

 (a) 


An apron

 (b) 


Ear plugs & Goggles

 (c) 


Gloves 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

3 of 12

Question ID: 100012253723

Which of the following safety procedures would apply to most weft knitting departments?                                                                   (1 Mark)

 (a) 


Comply with all the health and safety precautions related to hazardous cleaning chemicals    

 (b) 


Use necessary personal protective equipment where required     

 (c) 


Ensure the machine lock-out procedures are applied    

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 12

Question ID: 100012253724

Is the following statement True or False?                                                                                                                                        (1 Mark)

Accurate records of waste are important in order to ensure waste can be kept to a minimum.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

5 of 12

Question ID: 100012253727

Waste control reports may be useful for which of the following reasons:                                                                                               (1 Mark)

 (a) 


Determining future processing costs   

 (b) 


Considering alternative processing methods     

 (c) 


Identifying operator training needs     

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 12

Question ID: 100012253728

Waste control interventions could include which of the following:                                                                                                          (1 Mark)

 (a) 


Preventative maintenance 

 (b) 


Visible waste control records displayed in the department

 (c) 


Clear identification and separation of waste

 (d) 


Good operator training

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

7 of 12

Question ID: 100012253729

Is the following statement True or False:                                                                                                                                         (1 Mark)

‘Accurate records of production are important in order to establish the selling price’. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

8 of 12

Question ID: 100012253730

Would you agree with the following statement:                                                                                                                                (1 Mark)

Accurate records of knitted product waste are important in order to ensure the cost of the waste can be covered in the selling price.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

9 of 12

Question ID: 100012253731

If production the target is 80 meters per hour, but only 60 meters is produced. What would the efficiency be?                                    (1 Mark)

 (a) 


80%

 (b) 


75%

 (c) 


70%

 (d) 


60%


Meta Tags:

Level of Question (Middle Order)


Outcomes:

10 of 12

Question ID: 100012253733

What would you suggest is the main reason or reasons for generating production records?                                                                (1 Mark)

 (a) 


To assist the costing department in establishing the product costs

 (b) 


To be able to track progress and confirm possible delivery dates to the customer

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

11 of 12

Question ID: 100012253735

Which of the following statements are true regarding keeping proper business records?                                                                     (1 Mark)

 (a) 


Tells about the success of your past campaigns and improvement in present campaign

 (b) 


Tells about the customer service and employee efficiency

 (c) 


Tells about unexpected costs

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

12 of 12

Question ID: 100012253736

Production performance reports may be useful for which of the following:                                                                                            (1 Mark)

 (a) 


Determining future processing costs   

 (b) 


Considering alternative processing methods     

 (c) 


Identifying operator training needs     

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes: