EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

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Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

10. All cellular phones must be switched off for the duration of the EISA.

11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

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1. Learner Name(s) & Surname 

2. ID Number                        

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2 of 2

Question ID: 100011950536

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Question type File upload not supported

Block 2, 26 question(s), maximum score 26

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcomes:

• ELO 01: Prepare warp knitting machines for production, as per product specification. 

• ELO 02: Start the warp knitted process with the adherence to accepted procedures. 

TOTAL WEIGHTING: 26 MARKS 

TIME: 26 MINUTES

1 of 26

Question ID: 100012226428

Is the following statement True or False:                                                                                                                                         (1 Mark)

Yarn tension is not an input setting.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

2 of 26

Question ID: 100012226429

Is the following statement True or False:                                                                                                                                         (1 Mark)

The cone colour of the yarn package is one of the best ways of identifying yarn which needs to be processed on the warp knitting machine.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 26

Question ID: 100012226430

Is the following statement True or False:                                                                                                                                         (1 Mark)

The purpose of the needle pliers is only to remove the needles.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

4 of 26

Question ID: 100012226431

The knitting specification must contain the following information:                                                                                                          (1 Mark)

 (a) 

Knitting system number

 (b) 

Feeder number

 (c) 

Yarn I.D code

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

5 of 26

Question ID: 100012227831

What does not need to be checked immediately after start-up?                                                                                                            (1 Mark)

 (a) 

The yarn running smoothly

 (b) 

The knitted fabric coming off the machine

 (c) 

The atmospheric conditions in the department

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 26

Question ID: 100012227833

If you identify any deviations at start-up, what corrective actions would need to be taken?                                                                  (1 Mark)

 (a) 

Report to the supervisor

 (b) 

Stop the machine immediately

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

7 of 26

Question ID: 100012227835

Machine start up procedure could include which of the following actions:                                                                                             (1 Mark)

 (a) 

Yarn is loaded according to the product specification card

 (b) 

All safety devices must be in place

 (c) 

Check detail such as machine settings from micro-processor 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

8 of 26

Question ID: 100012227838

When loading the warp knitting machine, which of the following must be checked:                                                                              (1 Mark)

 (a) 

Make sure yarn paths are clean

 (b) 

Make sure eyelets are free of contamination

 (c) 

Make sure tension devices, and reeds are clean and free of contamination

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

9 of 26

Question ID: 100012227840

When loading the warp yarns on the knitting machine, which of the following must be apply:                                                              (1 Mark)

 (a) 

All warp yarns must be the same length

 (b) 

All warp yarns must be and wound at the same tension

 (c) 

The warp yarns must be parallel to one another

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

10 of 26

Question ID: 100012227842

A knitting specification will identify yarns by the following:                                                                                                                     (1 Mark)

 (a) 

Yarn composition

 (b) 

Yarn count

 (c) 

Colour reference

 (d) 

Merge number

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

11 of 26

Question ID: 100012227844

The preparation, setting up procedures and pre-start up for a typical warp knitting machine could include which of the following:     (1 Mark)

 (a) 

Identify and locate the raw materials to be processed as per specification for the production run   

 (b) 

Enter batch details on the production sheet or scan the batch if required     

 (c) 

All pre-start safety checks carried out

 (d) 

Check stop motions are functional

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

12 of 26

Question ID: 100012227847

Would you agree with the following statement:                                                                                                                                (1 Mark)

Following all work ticket instructions is critical to ensure consistent knitted product manufacture, continuity of production and to avoid over runs. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

13 of 26

Question ID: 100012227851

Machine documentation related setting up a warp knitting machine could include which of the following:                                           (1 Mark)

 (a) 

Product specifications card

 (b) 

Prestart checklist

 (c) 

Start-up procedure documents 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

14 of 26

Question ID: 100012227854

Usual PPE for an operator in a warp knitting department would include which of the following:                                                           (1 Mark)

 (a) 

A dust mask

 (b) 

Ear plugs 

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 26

Question ID: 100012227858

Machine safety controls which need to be checked before start-up, could include which of the following:                                           (1 Mark)

 (a) 

Machine guards in place   

 (b) 

Emergency stop buttons       

 (c) 

Sensors ensuring inspection doors are closed before the machine can be started  

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

16 of 26

Question ID: 100012227859

When preparing the warp knitting machine for start-up, it could include which of the following:                                                           (1 Mark)

 (a) 

Identify and locate the raw materials to be processed as per specification for the production run   

 (b) 

Enter batch details on the production sheet or scan the batch if required     

 (c) 

Verify that the correct programme is displayed on the micro-processes as detailed on the specification    

 (d) 

Prepare and set up the warp knitting machine for the identified material to be processed   

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

17 of 26

Question ID: 100012227898

Is the following statement True or False?                                                                                                                                        (1 Mark)

Checking yarn path from the beam is essential before starting the warp knitting machine.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 26

Question ID: 100012227900

Would you agree with the following statement:                                                                                                                                (1 Mark)

Warp knitting machines must be loaded with the correct beam for the next product quality to be produced.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

19 of 26

Question ID: 100012227902

Would you agree with the following statement?                                                                                                                              (1 Mark)

Yarn supply problems must be addressed immediately by the oncoming shift.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

20 of 26

Question ID: 100012227905

Warp knitting machine start up would not include which of the following actions:                                                                                 (1 Mark)

 (a) 

Yarn is loaded according to the product specification

 (b) 

Prestart checklist completed and signed off by the operator

 (c) 

All safety devices must be in place

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

21 of 26

Question ID: 100012227909

Which of the following is essential for preventing problems on the warp knitting machine when preparing the machine for startup? (1 Mark) 

 (a) 

The spacing of the yarns must be suitable for the gauge of the machine

 (b) 

The correct guide bar thread sequence must be according to the pattern or sample 

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

22 of 26

Question ID: 100012227911

Machine documentation related setting up a warp knitting machine for start-up could include which of the following:                         (1 Mark)

 (a) 

Product specifications card 

 (b) 

Prestart checklist

 (c) 

Start-up procedure documents 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

23 of 26

Question ID: 100012227913

What will you do if your machine needs doffing at the time of your lunch break?                                                                                  (1 Mark)

 (a) 

Stop the machine and doff after lunch

 (b) 

Ask a fellow operator to doff the machine for you

 (c) 

Doff the machine and then take your lunch break

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

24 of 26

Question ID: 100012227914

While waiting to doff the warp knitting machine you can do which of the following:                                                                              (1 Mark) 

 (a) 

Take your lunch break

 (b) 

Check your phone for any messages

 (c) 

Chat to fellow operators

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 26

Question ID: 100012227915

The best doffing procedure for a warp knitting is explained where?                                                                                                      (1 Mark)

 (a) 

In your training resource

 (b) 

The machine supplier manual

 (c) 

The checklist posted on the side of the machine

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

26 of 26

Question ID: 100012227918

Which of the following safety procedures would apply to the warp knitting process when doffing?                                                       (1 Mark)

 (a) 

Make sure all motors have stopped running

 (b) 

Comply with all the health and safety precautions related to knitting

 (c) 

Use necessary personal protective equipment where required

 (d) 

Ensure the warp knitting machine lock-out procedures are applied during doffing

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

Block 3, 32 question(s), maximum score 32

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcomes:

• ELO 03: Monitor warp knitting processes in accordance to best inspection practice.

• ELO 04: Maximise warp knitting processes in order to ensure continuity of the process to achieve maximum machine utilisation. 

TOTAL WEIGHTING: 32 MARKS 

TIME: 32 MINUTES

1 of 32

Question ID: 100012228220

Is the following statement True or False:                                                                                                                                         (1 Mark)

Correct patrolling sequence will ensure any abnormalities can be identified and rectified as soon as possible. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 32

Question ID: 100012228222

Would you agree with the following statement?                                                                                                                               (1 Mark)

Patrolling is mainly the responsibility of the supervisor.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

3 of 32

Question ID: 100012228232

Why is patrolling of the machines and processes important:                                                                                                                 (1 Mark)

 (a) 

Provides information for the operator to report on the shift log

 (b) 

Results in fewer processing faults

 (c) 

Keeps the operator active 

 (d) 

Helps to prevents accidents 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 32

Question ID: 100012228238

Warp knitting machines without computer linked devices create what skills needed for the operator?                                                 (1 Mark)

 (a) 

Keener monitoring skills

 (b) 

Knowing when to doff the machine

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 32

Question ID: 100012228242

What will result if the monitoring techniques of the warp knitting machines are accurately applied?                                                    (1 Mark)

 (a) 

There will be fewer faults

 (b) 

Productivity will be improved

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 32

Question ID: 100012228244

While monitoring the warp knitting machine you notice the fabric is contaminated, what action should you take?                               (1 Mark)

 (a) 

Stop the machine

 (b) 

Report to the supervisor immediately

 (c) 

Try to see the cause

 (d) 

All of the above

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Outcomes:

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• If choice d is selected, set score to 1.
  
  

7 of 32

Question ID: 100012228248

When recording non-conformance of the knitted product, it must include at least which of the following:                                            (1 Mark)

 (a) 

The fault code

 (b) 

The machine number      

 (c) 

The name of the quantity     

 (d) 

All of the above

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8 of 32

Question ID: 100012228251

While monitoring the warp knitting machine, you notice a process fault, what could be one of the reasons?                                       (1 Mark)

 (a) 

Fluctuations in humidity settings

 (b) 

Fluctuations in compressed air

 (c) 

All of the above

 (d) 

None of the above

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• If choice d is selected, set score to 0.
  
  

9 of 32

Question ID: 100012228253

Which of the following is achieved by following the correct patrolling sequence in the warp knitting department?                               (1 Mark)

 (a) 

Fire risks are reduced

 (b) 

Improves the housekeeping requirements

 (c) 

Ensures any abnormalities can be identified and rectified as soon as possible

 (d) 

Improves machine utilisation 

 (e) 

All of the above

 (f) 

None of the above

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• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

10 of 32

Question ID: 100012228262

Which of the following statements are not correct to answer the following technique:                                                                          (1 Mark)

“The best inspection techniques could include”:

 (a) 

Visual inspection throughout the manufacturing process 

 (b) 

Samples taken at various stages during the process to the laboratory for analysis

 (c) 

Information displayed on control panels

 (d) 

Samples taken at the end of the process to the laboratory for analysis

 (e) 

Feedback from the customer after delivery

 (f) 

Comparing the product with a sample of the required product

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Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

11 of 32

Question ID: 100012228300

What actions could you take to ensure downtime is minimized?                                                                                                           (1 Mark)

 (a) 

Respond immediately to control panel warnings

 (b) 

Doffing the machine immediately after completing the full production run

 (c) 

Both of the above

 (d) 

None of the above

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

12 of 32

Question ID: 100012228301

Is the following statement True or False?                                                                                                                                        (1 Mark)

Control panel settings are critical at the start of a new production run. 

 (a) 

True

 (b) 

False

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• If choice a is selected, set score to 1.
  
  

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13 of 32

Question ID: 100012228302

Would you agree with the following statement?                                                                                                                              (1 Mark)

Checking the control panels must be part of the patrolling requirement.

 (a) 

Yes

 (b) 

No

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Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

14 of 32

Question ID: 100012228303

When must warnings from the control panel be reported?                                                                                                                    (1 Mark)

 (a) 

Before the next shift comes on duty

 (b) 

At the end of the shift

 (c) 

Immediately

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 32

Question ID: 100012228304

The control panel is not able to identify which of the following:                                                                                                             (1 Mark)

 (a) 

Yarn colour variations

 (b) 

Incorrect yarn count

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

16 of 32

Question ID: 100012228305

Which actions would you recommend to ensure production capacity is optimized?                                                                              (1 Mark)

 (a) 

Good production planning

 (b) 

Preventative maintenance

 (c) 

Operator training

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

17 of 32

Question ID: 100012228323

Is the following statement True or False:                                                                                                                                         (1 Mark)

“Following all job card instructions is critical to ensure warp knitted product manufacturing is optimized”.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 32

Question ID: 100012228326

Would you agree with the following statement:                                                                                                                                (1 Mark)

Running a machine on a slower speed than the planned speed does not affect machine optimisation. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

19 of 32

Question ID: 100012228419

Is the following statement True or False?                                                                                                                                        (1 Mark)

It is important to rectify machine stoppages as quickly as possible as machine stoppages reduce production output. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

20 of 32

Question ID: 100012228513

Is the following statement True or False:                                                                                                                                         (1 Mark)

It is not necessary for the warp knitting machine operator to reset the machine when there is a change in product size, since this done by the technician.

 (a) 

True

 (b) 

False

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Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

21 of 32

Question ID: 100012228515

Would you agree with the following statement:                                                                                                                                (1 Mark)

It is not important to report a merge change, as long as the colour and yarn count is correct.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

22 of 32

Question ID: 100012228519

A sub-standard warp beam is one that has:                                                                                                                                           (1 Mark)

 (a) 

A faulty beam-build

 (b) 

Excessive knots in warp yarns

 (c) 

Poor yarn quality

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

23 of 32

Question ID: 100012228524

What would you suggest is the main reason for generating efficiency reports for available production minutes?                                 (1 Mark)

 (a) 

To assist the costing department in establishing the product costs

 (b) 

It helps to identify both good and bad trends

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

24 of 32

Question ID: 100012228527

Why would we keep production and product non-conformance records?                                                                                             (1 Mark)

 (a) 

To assist with the training of new operators

 (b) 

So that future non-conformance can be prevented or avoided

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

25 of 32

Question ID: 100012228529

Action necessary when recording non-conformance of the product, it must include which of the following:                                         (1 Mark)

 (a) 

The operator’s name

 (b) 

The shift on duty

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

26 of 32

Question ID: 100012228535

Which of the following production parameters will a knitting machine control system not be able to monitor:                                      (1 Mark)

 (a) 

Yarn tension

 (b) 

Yarn count

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

27 of 32

Question ID: 100012228538

Which of the following factors will have an impact on machine optimisation:                                                                                        (1 Mark)

 (a) 

The manager ensuring there is an adequate of supply warp beams

 (b) 

Preparing in advance the beams for the next batch to ensure a continuous process flow, without unnecessary machine stoppages

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

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Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

28 of 32

Question ID: 100012228541

Which of the following would also contribute to machine optimisation?                                                                                                 (1 Mark)

 (a) 

Formalised staff training

 (b) 

Ensuring knitting machine settings are correct at start-up

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

29 of 32

Question ID: 100012228543

Which of the following would have a negative effect on machine optimisation?                                                                                    (1 Mark)

 (a) 

Incorrect beam 

 (b) 

Incorrect threading

 (c) 

Incorrect settings  

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

30 of 32

Question ID: 100012228547

Who has responsibility to replenish the machine when needed to ensure machine optimisation?                                                        (1 Mark)

 (a) 

The supervisor

 (b) 

The operator

 (c) 

The person in charge of maintenance

 (d) 

The manager

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

31 of 32

Question ID: 100012228548

Which actions would you recommend to contribute to achieving machine optimisation and efficiency?                                               (1 Mark)

 (a) 

Good production planning

 (b) 

Reduced absenteeism

 (c) 

Preventative maintenance

 (d) 

Operator training

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

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Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

32 of 32

Question ID: 100012228549

When would you doff a fabric roll off a knitting machine?                                                                                                                      (1 Mark)

 (a) 

When the yarn is finished

 (b) 

When the required number of metres have been produced

 (c) 

When the required fabric weight has been knitted

 (d) 

Just before the end of your shift

 (e) 

All of the above

 (f) 

None of the above

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• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

Block 4, 30 question(s), maximum score 30

Question Block - 4

SECTION 3: QUESTION 3:

This Section will cover the following Exit Level outcomes:

• ELO 05: Inspect conformity of warp knitted products against specified knitted patterns with the objective to identify and rectify any non-conformance. 

• ELO 06: Monitor warp knitted products for conformance during warp knitting processes in order to minimise the extent of non-conformance. 

TOTAL WEIGHTING: 30 MARKS 

TIME: 30 MINUTES

1 of 30

Question ID: 100012228589

Is the following statement True or False?                                                                                                                                        (1 Mark)

‘A typical process fault on a warp knitting machine at the start of a new product run is fluctuations in compressed air.’

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 30

Question ID: 100012228591

Would you agree with the following statement?                                                                                                                               (1 Mark)

‘Does quality mean producing products fit for end purpose?’

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 30

Question ID: 100012228593

Is the following statement True or False?                                                                                                                                        (1 Mark)

‘Quality means conforming to product specifications’

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

4 of 30

Question ID: 100012228595

Which of the following would be regarded as raw material faults?                                                                                                        (1 Mark)

 (a) 

Slubs in the yarn

 (b) 

Thick and thin places 

 (c) 

Filamentation

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

5 of 30

Question ID: 100012228597

Which of the following would be regarded as product faults?                                                                                                                (1 Mark)

 (a) 

Moiré effect

 (b) 

Holes

 (c) 

Barre

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

6 of 30

Question ID: 100012228599

Which of the following would be regarded as machine faults?                                                                                                              (1 Mark)

 (a) 

Inadequate fabric take-down

 (b) 

Stitch count uniformity

 (c) 

Needle lines

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

7 of 30

Question ID: 100012228601

Who has the main responsibility for prevention of faults and defects?                                                                                                  (1 Mark)

 (a) 

The supervisor

 (b) 

The knitting machine operator

 (c) 

The shift mechanic

 (d) 

The quality controller 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 30

Question ID: 100012228604

Would a warp beam fault cause:                                                                                                                                                            (1 Mark)

 (a) 

Horizontal lines

 (b) 

Vertical lines

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 30

Question ID: 100012228605

Whose responsibility is it to identify and record non-conforming product faults?                                                                                   (1 Mark)

 (a) 

The fabric inspection department

 (b) 

The supervisor

 (c) 

The knitting machine operator

 (d) 

The mechanic

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 30

Question ID: 100012228609

A build-up of lint will cause which of the following:                                                                                                                                 (1 Mark)

 (a) 

Yarn breakage

 (b) 

Slubs

 (c) 

Increase in yarn tension

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

11 of 30

Question ID: 100012228611

It is important to avoid excessive yarn path angles because:                                                                                                                (1 Mark)

 (a) 

This could affect the surface of the knitted fabric

 (b) 

This could add yarn tension

 (c) 

Both of the above 

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

12 of 30

Question ID: 100012228616

At the start of a new product on a warp knitting machine, which of the following is most important?                                                    (1 Mark)

 (a) 

Thorough cleaning of the machine    

 (b) 

Quality change checklists approved and signed off    

 (c) 

Ensuring adequate raw material supplies are available for the next batch    

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

13 of 30

Question ID: 100012228622

At the start of a new product size, who is responsible to reset the machine?                                                                                       (1 Mark)

 (a) 

The technician

 (b) 

The operator

 (c) 

The supervisor

 (d) 

The laboratory

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

14 of 30

Question ID: 100012228624

Which of the following is a warp knitting product:                                                                                                                                  (1 Mark)

 (a) 

Single jersey

 (b) 

Pique, stripes

 (c) 

Interlock

 (d) 

Rib jacquard

 (e) 

Terry towelling

 (f) 

Tricot

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

15 of 30

Question ID: 100012228625

Warp knitted fabric or warp knitted articles could have which of the following category of stitches?                                                     (1 Mark)

 (a) 

Tuck Stitch

 (b) 

Float stitch

 (c) 

Interlock

 (d) 

Purl stitch

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

16 of 30

Question ID: 100012228631

Is the following statement True or False?                                                                                                                                        (1 Mark)

Knitted product non-conformance must be identified as soon as possible so corrective action can be taken.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

17 of 30

Question ID: 100012228633

Would you agree with the following statement?                                                                                                                               (1 Mark)

‘Contaminated knitted products must be reported to the supervisor immediately’

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 30

Question ID: 100012228635

Is the following statement True or False?                                                                                                                                        (1 Mark)

Knitted product quality defects must be identified by the laboratory staff during their routine quality checks.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

19 of 30

Question ID: 100012228636

Would you agree with the following statement?                                                                                                                               (1 Mark)

‘When recording non-conformance of the warp knitted product, it is critical to include the warp knitting machine number.      

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

20 of 30

Question ID: 100012228637

What action would you recommend to avoid fibre contamination from one knitting machine to next, resulting in non-conformance?  (1 Mark)

 (a) 

Thorough cleaning of the machines with a brush or roller picker

 (b) 

Not cleaning machines with compressed air

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

21 of 30

Question ID: 100012228638

What method should be applied to segregate non-conforming warp knitted products?                                                                        (1 Mark)

 (a) 

Clearly marked bins per product

 (b) 

A general bin for cleaning rags

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

22 of 30

Question ID: 100012228639

What would you suggest is one of the reasons for generating non-conformance records?                                                                  (1 Mark)

 (a) 

To inform the customer

 (b) 

It is part of the operator’s job description

 (c) 

It may identify a need for further training

 (d) 

To determine the selling price of the non-conformance fabric

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

23 of 30

Question ID: 100012228640

Product non-conformance records must be filed in such a way, so that:                                                                                               (1 Mark)

 (a) 

Future non-conformance can be prevented  

 (b) 

Future non-conformance can be avoided

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

24 of 30

Question ID: 100012228641

Possible corrective action for identified non-conformance warp knitted fabric could include which of the following?                           (1 Mark)

 (a) 

Report to the supervisor and wait for instruction

 (b) 

Stop the machine immediately

 (c) 

Both of the above 

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

25 of 30

Question ID: 100012228642

What must happen to the non-conformance sample and rectification report?                                                                                       (1 Mark)

 (a) 

It must be kept in the laboratory

 (b) 

It must be handed to the supervisor for approval to restart the knitting machine

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

26 of 30

Question ID: 100012228643

When reporting non-conformance of a new sample, it must include which of the following:                                                                 (1 Mark)

 (a) 

The type of non-conformance

 (b) 

Recommendation for correction 

 (c) 

The knitting machine number      

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

27 of 30

Question ID: 100012228644

When would you suggest is the best time to arrange for reporting the non-conformance of a sample?                                               (1 Mark)

 (a) 

After completing the patrol sequence 

 (b) 

At the end of the shift so that it sorted for the next shift

 (c) 

Immediately

 (d) 

After completing all necessary administrative duties

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

28 of 30

Question ID: 100012228645

If non-conforming product is segregated carefully, what could be some benefits?                                                                                (1 Mark)

 (a) 

Some costs can still be recovered if sold to a scrap dealer

 (b) 

It can be converted and sold as cleaning rags

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

29 of 30

Question ID: 100012228646

Which of the following information would usually need to be recorded regarding non-conformance product faults?                            (1 Mark)

 (a) 

Quality change information

 (b) 

Absentees

 (c) 

Machine downtime

 (d) 

Accidents and incidents

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

30 of 30

Question ID: 100012228648

What are some reasons why all new non-conformance samples, documentation and reports must be completed accurately?          (1 Mark)

 (a) 

They can assist with the training of new knitting machine operators

 (b) 

They can assist with the training of new laboratory and supervisory staff

 (c) 

They can be used to trace any possible non-conformance reported on by the customer using the product

 (d) 

They can assist with the costing of the specific product

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

Block 5, 12 question(s), maximum score 12

Question Block - 5

SECTION 4: QUESTION 4:

This Section will cover the following Exit Level outcomes:

• ELO 07: Record the warp knitting process and product non-conformance in order to effect accurate production and product non-conformance statistics and data compilation. 

• ELO 08: Identify, understand and calculate production targets to monitor and maintain the warp knitting process in accordance to the company production requirements. 

TOTAL WEIGHTING: 12 MARKS 

TIME: 12 MINUTES

1 of 12

Question ID: 100012228649

Would you agree with the following statement:                                                                                                                                (1 Mark)

‘All safety related incidents or accidents should be reported at the end of each shift’

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

2 of 12

Question ID: 100012228650

Would you agree with the following statement:                                                                                                                                (1 Mark)

‘Usual PPE for a warp knitting machine operator would include Ear plugs & Goggles'

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 12

Question ID: 100012228651

Which of the following safety procedures would apply to most warp knitting departments?                                                                  (1 Mark)

 (a) 

Comply with all the health and safety precautions related to hazardous cleaning chemicals    

 (b) 

Use necessary personal protective equipment where required     

 (c) 

Ensure the machine lock-out procedures are applied    

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

4 of 12

Question ID: 100012228652

Is the following statement True or False?                                                                                                                                        (1 Mark)

Accurate records of waste are important in order to ensure waste can be kept to a minimum. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

5 of 12

Question ID: 100012228654

Waste control reports may be useful for which of the following reasons:                                                                                               (1 Mark)

 (a) 

Determining future processing costs   

 (b) 

Considering alternative processing methods     

 (c) 

Reviewing the types of yarn being knitted

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

6 of 12

Question ID: 100012228656

Waste control interventions could include which of the following:                                                                                                          (1 Mark)

 (a) 

Visible waste control records displayed in the department

 (b) 

Clear identification and separation of waste

 (c) 

Good operator training

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

7 of 12

Question ID: 100012228657

Accurate records of production are important in order to establish which of the following:                                                                   (1 Mark)

 (a) 

The warp fabric selling price

 (b) 

Productivity performance

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 12

Question ID: 100012228658

Why are accurate records of waste in warp knitted products important?                                                                                               (1 Mark)

 (a) 

In order to ensure the cost of the waste can be covered in the selling price

 (b) 

To plan preventative maintenance schedules

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 12

Question ID: 100012228662

If the production target is 80 meters per hour, but only 60 meters are produced, what would the efficiency be?                                  (1 Mark)

 (a) 

80%

 (b) 

75%

 (c) 

70%

 (d) 

60%

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 12

Question ID: 100012228663

What would you suggest is the main reason, or reasons for generating production records?                                                               (1 Mark)

 (a) 

To assist the costing department in establishing the product costs

 (b) 

To be able to track progress and confirm possible delivery dates to the customer

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 12

Question ID: 100012228664

Production performance reports may be useful for which of the following:                                                                                            (1 Mark)

 (a) 

Considering alternative processing methods

 (b) 

Identifying operator training needs     

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

12 of 12

Question ID: 100012228665

Why is it essential to accurately record production levels, non-conformance, machine stoppages, downtime, and reactivation times on a warp knitting machine?(1 Mark)

 (a) 

To increase production speed without regard for quality

 (b) 

To ensure compliance with industry regulations only

 (c) 

To calculate production performance and identify improvement areas

 (d) 

To minimize the use of raw materials

 (e) 

To provide historical data for marketing 

 (f) 

To complicate the production process

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.