EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

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Fail 0 - 59

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Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

1 of 2

Question ID: 100011950523

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Question ID: 100011950536

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1 of 40

Question ID: 100012253966

Which one of the following best describes the meaning of plied yarn?                                                                                                  (1 Mark)

 (a) 


It is a yarn where many fibres are twisted together

 (b) 


It is a yarn where many polyester and cotton fibres are twisted together

 (c) 


It is a yarn made up of man-made synthetic fibres twisted together

 (d) 


It is a yarn where staple fibres and filament are twisted together

 (e) 


It is a yarn where two or more yarns are twisted together

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

2 of 40

Question ID: 100012254063

Which one of the following fibres is used to make a primary backing material?                                                                                    (1 Mark)

 (a) 


Polyester fibres

 (b) 


Natural silk fibres

 (c) 


Wool fibres

 (d) 


Polypropylene fibres


Meta Tags:

Level of Question (Middle Order)


Outcomes:

3 of 40

Question ID: 100012254064

State the corrective action that needs to be taken on the soft yarn package.                                                                                        (1 Mark)

 (a) 


Tension the yarn using yarn tensioner

 (b) 


Remove the soft yarn from the yarn package

 (c) 


Run the machine at a slower speed 

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 40

Question ID: 100012254065

Which one of the following is regarded as a faulty yarn?                                                                                                                       (1 Mark)

 (a) 


Plied yarn

 (b) 


Twisted yarn

 (c) 


Hairy yarn

 (d) 


Filament yarn


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 40

Question ID: 100012254066

Which one of the following is not an element of tufted product specification?                                                                                       (1 Mark)

 (a) 


Weight of product

 (b) 


Width of product

 (c) 


Tension of product

 (d) 


Design of product

 (e) 


Type of yarn

 (f) 


Pile height


Meta Tags:

Level of Question (Higher Order)


Outcomes:

6 of 40

Question ID: 100012254067

Which one of the following is a consequence of faulty yarn on product quality?                                                                                   (1 Mark)

 (a) 


Low product density

 (b) 


Low product weight

 (c) 


Incorrect product width

 (d) 


Contamination of product


Meta Tags:

Level of Question (Middle Order)


Outcomes:

7 of 40

Question ID: 100012254068

State the importance of applying work instructions correctly.                                                                                                                 (1 Mark)

 (a) 


To please and satisfy the customer

 (b) 


To ensure that raw  materials are supplied on time

 (c) 


To maintain the low cost of products sold   

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

8 of 40

Question ID: 100012254069

Select one of the tasks that an operator must do with primary backing material.                                                                                  (1 Mark)

 (a) 


Operator must correctly thread the primary backing material into the machine

 (b) 


Operator must correctly lay the primary backing at back of machine

 (c) 


Operator must correctly load the primary backing into the machine

 (d) 


Operator must correctly load and thread the primary backing into the machine


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 40

Question ID: 100012254070

Which one of the statements is correct regarding the threading of the new tufted product?                                                                 (1 Mark)

 (a) 


The new tufted product is first threaded over the inspection frame

 (b) 


The new tufted product is only threaded over the burling frame

 (c) 


The new threaded product is threaded over the burling frame and roll up station

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

10 of 40

Question ID: 100012254071

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

It is the responsibility of the Supervisor to correctly load the yarns into the machine. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

11 of 40

Question ID: 100012254072

Which one of the following best describes the purpose of the splicer?                                                                                                  (1 Mark)

 (a) 


To identify any faults on the yarns being creeled

 (b) 


To guide the yarns through the various sections of the machine

 (c) 


To correctly join two pieces of yarns together without any fault

 (d) 


To repair faults identified on the inspection frame of the tufting machine


Meta Tags:

Level of Question (Middle Order)


Outcomes:

12 of 40

Question ID: 100012254073

Is this statement True or False?                                                                                                                                                      (1 Mark)

The procedure for loading the materials must be done as per customer requirements. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

13 of 40

Question ID: 100012254074

Which one of the following statements is the consequence if yarns are not correctly threaded?                                                          (1 Mark)

 (a) 


It will affect production       

 (b) 


It will result in machine stoppage

 (c) 


It will affect the quality of the product

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

14 of 40

Question ID: 100012254075

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

 The loading procedure is not important as long as the correct materials are loaded. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

15 of 40

Question ID: 100012254076

Which one of the following is correct regarding the loading and threading of raw materials?                                                               (1 Mark)

 (a) 


Any threading sequence can be followed

 (b) 


Operator must decide the threading sequence

 (c) 


Operator must follow standard operating procedures 

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

16 of 40

Question ID: 100012254077

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

All safety procedures must be followed when loading materials.  

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

17 of 40

Question ID: 100012254079

Which one of the following is correct regarding housekeeping practices when loading the yarns?                                                       (1 Mark)

 (a) 


Housekeeping practices is not necessary 

 (b) 


Housekeeping practices are only followed when instructed by the Supervisor

 (c) 


Housekeeping practices must be followed as per standard operating procedures

 (d) 


Housekeeping practices are only carried out during quality change


Meta Tags:

Level of Question (Middle Order)


Outcomes:

18 of 40

Question ID: 100012254080

Is this statement True or False?                                                                                                                                                       (1 Mark)

The Quality Checker must check if the correct yarns are loaded into the machine. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

19 of 40

Question ID: 100012254081

Which one of the following is not a machine setting for the operator?                                                                                                   (1 Mark)

 (a) 


Machine speed

 (b) 


Stitch rate

 (c) 


Crawl mode

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

20 of 40

Question ID: 100012254082

Is this statement True or False?                                                                                                                                                       (1 Mark)

There is no need to secure any attachments to the tufting machine. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

21 of 40

Question ID: 100012254133

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Checking to ensure that there are no objects on the machine is part of the pre-start check. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

22 of 40

Question ID: 100012254220

Is the following statement True or False?                                                                                                                                        (1 Mark)

It is not necessary that correct raw materials are verified before starting the machine. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

23 of 40

Question ID: 100012254293

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

It is important to check if attachments are functional or not.  

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

24 of 40

Question ID: 100012254295

Which one of the following information should be recorded in the production document?                                                                    (1 Mark)

 (a) 


Number of machine stoppages

 (b) 


Machine break down times

 (c) 


Number of patrolling patterns completed 

 (d) 


Number of quality inspections carried out


Meta Tags:

Level of Question (Middle Order)


Outcomes:

25 of 40

Question ID: 100012254297

Select one of the reasons why handwriting on production documents should be clear and legible.                                                     (1 Mark)

 (a) 


To ensure customers can read the information on the production document

 (b) 


To ensure that workers can read and understand the information in the production document

 (c) 


To ensure that other shift operators and Supervisors are able to understand the information

 (d) 


To ensure that the Managing Director can understand the information recorded in the production

 document


Meta Tags:

Level of Question (Middle Order)


Outcomes:

26 of 40

Question ID: 100012254298

Select the statement that explains the reasons for recording information.                                                                                           (1 Mark) 

 (a) 


To avoid any disciplinary actions from Management

 (b) 


To show Management the number of times the machine stopped

 (c) 


To ensure Operator records all product rejects

 (d) 


To keep Management informed of all activities related to production


Meta Tags:

Level of Question (Middle Order)


Outcomes:

27 of 40

Question ID: 100012254299

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

It is the responsibility of the Operator to ensure that correct information is recorded. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

28 of 40

Question ID: 100012254300

Which one of the following is the type of information to be recorded on the production document?                                                     (1 Mark)

 (a) 


Machine stoppages due to repairs

 (b) 


Production output achieved

 (c) 


Types of product faults observed

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

29 of 40

Question ID: 100012254407

Which one of the following explains the purpose of the control panel in the machine?                                                                         (1 Mark)

 (a) 


To stop the machine if there is a machine fault

 (b) 


To stop the machine if there is a fabric fault 

 (c) 


To have all the operational functions of the machine 

 (d) 


To run the machine at the required Speed 

 (e) 


To stop the machine in case of an emergency

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

30 of 40

Question ID: 100012254408

Which action must the operator take when the machine is making abnormal noise?                                                                            (1 Mark)

 (a) 


Let the machine run in slow crawl mode

 (b) 


Run the machine and report the problem to the Supervisor later

 (c) 


Record the problem in the production document and run the machine

 (d) 


Stop machine and report the problem to Supervisor


Meta Tags:

Level of Question (Middle Order)


Outcomes:

31 of 40

Question ID: 100012254409

Which one of the following explains the consequence of malfunctioning of machine parts?                                                                 (1 Mark)

 (a) 


It could cause machine stoppages

 (b) 


It could negatively affect output

 (c) 


It could cause product faults

 (d) 


It could result in low productivity level

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

32 of 40

Question ID: 100012254410

Which one of the following statements explains the correct procedure for starting the machine?                                                         (1 Mark)

 (a) 


Operator uses machine controls to start the machine

 (b) 


Operator must ensure that all pre- start checks are completed

 (c) 


Operator must put the machine on crawl or inch mode before running at full speed

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

33 of 40

Question ID: 100012254412

Which one of the following should be used to stop the machine?                                                                                                         (1 Mark)

 (a) 


Emergency stop button

 (b) 


Machine control stop button

 (c) 


Jogging button

 (d) 


Lock out button

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

34 of 40

Question ID: 100012254413

Which one of the following statements is the consequence of incorrect starting of machine?                                                              (1 Mark)

 (a) 


It could result in product faults

 (b) 


It could result in loss time 

 (c) 


It could result in damage to machine parts

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

35 of 40

Question ID: 100012254414

Which one of the following statements explains the elements of safety during the starting up of the machine?                                   (1 Mark)

 (a) 


Machine guards are not necessary if there are safety doors in a machine

 (b) 


Normal stop button can be used in case of an emergency

 (c) 


Safety doors are there to safe guard the doors of the machine

 (d) 


Some machines have machine guards to protect the machine parts

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

36 of 40

Question ID: 100012254415

Which one of the following is correct in starting up the machine?                                                                                                         (1 Mark)

 (a) 


Operator must ensure that no one is working on the machine

 (b) 


Operator must check that all machine doors are properly closed

 (c) 


Operator must ensure that all machine settings are done

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

37 of 40

Question ID: 100012254416

Which one of the following statements is the consequence of incorrect procedure in stopping the machine?                                      (1 Mark)

 (a) 


It could damage machine parts

 (b) 


It could result in replacing damaged machine parts

 (c) 


It could result in loss of time

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

38 of 40

Question ID: 100012254417

Which one of the following statements best explains the doffing procedures?                                                                                      (1 Mark)

 (a) 


Operator must follow all doffing operating procedures

 (b) 


Operator must ensure correct labelling is done

 (c) 


Operator must follow all safety rules and practices

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

39 of 40

Question ID: 100012254418

Which one of the following statements best describes the removal of the doffed product?                                                                   (1 Mark)

 (a) 


The doffed product can be left anywhere as long it is safe

 (b) 


The doffed product must be removed away from the machine

 (c) 


The doffed product must be stored in a designated area

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

40 of 40

Question ID: 100012254419

Which one of the following statements is correct regarding the documentation of the doffed product?                                                (1 Mark)

 (a) 


Labelling of doffed product is not that important

 (b) 


Operator must record all information as per company procedure

 (c) 


Operator must only record time taken to doff the completed product

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

1 of 40

Question ID: 100012254420

Which of the following is correct regarding the patrolling pattern?                                                                                                         (1 Mark)

 (a) 


Correct patrolling sequence must be carried out

 (b) 


Patrolling must be carried out all around the production machine

 (c) 


Operator must not stand in one place for too long

 (d) 


Patrolling must carried out continuously throughout the shift

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

2 of 40

Question ID: 100012254421

Which one of the following explains the purpose of the correct patrolling sequence?                                                                           (1 Mark)

 (a) 


To identify faults quickly and take corrective action

 (b) 


To identify faults earlier and hence reduce machine downtime

 (c) 


To be proactive and prevent faults from occurring

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

3 of 40

Question ID: 100012254422

Which one of the following statements is correct regarding the patrolling pattern?                                                                               (1 Mark)

 (a) 


Operator can decide on the patrolling sequence he wants to carry out

 (b) 


Operator can take advise from his working colleagues on the patrolling pattern to carry out

 (c) 


Operator can follow the instructions from the Mechanic regarding the patrolling pattern to carry out

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 40

Question ID: 100012254423

Which one of the following is the importance of correct patrolling pattern?                                                                                           (1 Mark)

 (a) 


To identify machine, process, and product faults

 (b) 


To optimise production levels

 (c) 


To identify and attend to machine deviations 

 (d) 


To identify and reduce product defects as soon as possible

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

5 of 40

Question ID: 100012254534

Which one of the following is the consequence of incorrect patrolling pattern?                                                                                     (1 Mark)

 (a) 


It will cause product faults

 (b) 


It will cause process faults

 (c) 


Product faults will not be identified timeously resulting in rejects

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 40

Question ID: 100012254535

Which one of the following statements is incorrect?                                                                                                                              (1 Mark)

 (a) 


Patrolling pattern prevents product faults from occurring

 (b) 


Patrolling pattern must be carried out at least once per shift

 (c) 


Patrolling pattern helps to reduce machine downtime

 (d) 


Patrolling pattern is a key factor in improving efficiency

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

7 of 40

Question ID: 100012254621

Which one of the following must be monitored when patrolling?                                                                                                           (1 Mark)

 (a) 


Process deviations

 (b) 


Machine performance

 (c) 


Product quality

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

8 of 40

Question ID: 100012254622

Which one of the following is not the purpose of the patrolling pattern?                                                                                                (1 Mark)

 (a) 


Check for any quality faults on the product

 (b) 


Check for any processing deviations

 (c) 


Check the length of the yarn packages

 (d) 


Check the machine for any faults

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

9 of 40

Question ID: 100012254623

Which one of the following specifies the type of patrolling pattern to carry out?                                                                                    (1 Mark)

 (a) 


Process specification

 (b) 


Product specification

 (c) 


Customer specification

 (d) 


Machine specification

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

10 of 40

Question ID: 100012254644

Which one of the following will be the result if correct patrolling pattern is not implemented?                                                               (1 Mark)

 (a) 


Wastage of material

 (b) 


Poor machine utilisation

 (c) 


Time wastage

 (d) 


Poor productivity level

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

11 of 40

Question ID: 100012254645

Which one of the following describes the consequence of a faulty yarn supply unit?                                                                            (1 Mark)

 (a) 


It will cause the machine to run slow

 (b) 


It will cause the yarn to be faulty

 (c) 


It will cause a fault on the product

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

12 of 40

Question ID: 100012254646

Why must the tufting process be continuously checked for any deviations?                                                                                         (1 Mark)

 (a) 


To ensure that there are no faults

 (b) 


To check and attend to faults quickly

 (c) 


To check and report machine breakdowns to mechanic

 (d) 


To check and report faults to Supervisor


Meta Tags:

Level of Question (Middle Order)


Outcomes:

13 of 40

Question ID: 100012254647

Which one of the following is correct for monitoring the process and machine deviations?                                                                  (1 Mark)

 (a) 


Supervisor must continuously patrol the machine

 (b) 


Operator must continuously patrol the machine

 (c) 


Mechanic must walk around each machine 

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

14 of 40

Question ID: 100012254648

Which one of the following will be affected by poor monitoring of process, and machine performance?                                              (1 Mark)

 (a) 


Quality of product

 (b) 


Machine efficiency

 (c) 


Output levels

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

15 of 40

Question ID: 100012254670

Which one of the following is correct in terms of the monitoring process and machine?                                                                      (1 Mark) 

 (a) 


It must be done properly once per day

 (b) 


Operator must check fabric at the edges only

 (c) 


It must be done only after doffing of the fabric

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

16 of 40

Question ID: 100012254671

Which one of the following will affect customer delivery date?                                                                                                              (1 Mark)

 (a) 


Incorrect patrolling pattern

 (b) 


Too much of wastage material

 (c) 


Incorrect machine specification

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

17 of 40

Question ID: 100012254672

Is this statement True or False?                                                                                                                                                       (1 Mark)

When a machine makes an abnormal noise, the operator must switch off the machine and report it to the Supervisor. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

18 of 40

Question ID: 100012254673

Which one of the following corrective actions must be taken by the operator on observing oil leaks?                                                  (1 Mark)

 (a) 


Let the machine run slowly and observe the oil leaks

 (b) 


Stop the machine and fix the oil leaks

 (c) 


Stop the machine and report the oil leak to the Supervisor

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

19 of 40

Question ID: 100012254674

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

The person responsible for monitoring the process and machine is the Operator. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

20 of 40

Question ID: 100012254675

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Machine inspection must only be carried out by the Mechanic. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

21 of 40

Question ID: 100012255165

Which one of the following product faults should be mended by the operator?                                                                                     (1 Mark)

 (a) 


Foreign yarns

 (b) 


Looper lines

 (c) 


Pattern faults

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

22 of 40

Question ID: 100012255166

Do you agree with this statement? YESNO:                                                                                                                                    (1 Mark)

If the product is underweight, the Operator must rectify the problem.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

23 of 40

Question ID: 100012255167

What product faults can be caused by joining broken yarns?                                                                                                                (1 Mark)

 (a) 


Selvedge faults

 (b) 


Foreign yarns

 (c) 


Knife lines

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

24 of 40

Question ID: 100012255168

Which of the following are regarded as product faults that must be rectified by the operator?                                                              (1 Mark)

 (a) 


Damaged yarn guides

 (b) 


Stop marks

 (c) 


Damaged cores

 (d) 


Poor winding


Meta Tags:

Level of Question (Middle Order)


Outcomes:

25 of 40

Question ID: 100012255169

Is this statement True or False?                                                                                                                                                       (1 Mark)

The Operator must only check the product at the exit point of the machine for faults during doffing. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

26 of 40

Question ID: 100012255175

Which one of the following is not a product fault?                                                                                                                                  (1 Mark)

 (a) 


Looper lines

 (b) 


Off shade

 (c) 


Under weight

 (d) 


Roll up Torpedo


Meta Tags:

Level of Question (Middle Order)


Outcomes:

27 of 40

Question ID: 100012255179

Which one of the following faults is within the operator's control to rectify?                                                                                           (1 Mark)

 (a) 


Under weight

 (b) 


Foreign yarn

 (c) 


Looper lines

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

28 of 40

Question ID: 100012255180

Which one of the following faults is outside the operator's control to rectify?                                                                                        (1 Mark)

 (a) 


Ridging fault

 (b) 


Poor selvedge

 (c) 


Stop marks

 (d) 


Off shade


Meta Tags:

Level of Question (Middle Order)


Outcomes:

29 of 40

Question ID: 100012255181

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

The product must be checked for any faults during the processing period.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

30 of 40

Question ID: 100012255182

Select one of the following actions an operator must take if there are faults that he cannot mend.                                                      (1 Mark)

 (a) 


Record the type of fault in the production book and run machine

 (b) 


Run the machine at a slow speed 

 (c) 


Stop the machine and report the fault to the Supervisor immediately

 (d) 


Run the machine and inform the Supervisor


Meta Tags:

Level of Question (Middle Order)


Outcomes:

31 of 40

Question ID: 100012255183

Which one of the following statements is correct regarding the new Quality Change specification?                                                     (1 Mark)

 (a) 


It is not necessary for an operator to understand details of the new quality specification 

 (b) 


Operator needs to understand and interpret the new quality specification

 (c) 


Operator must ask the Supervisor for details of the new Quality Change specification

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

32 of 40

Question ID: 100012255184

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

If the machine is clean, then it is not necessary to clean the tools and equipment. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

33 of 40

Question ID: 100012255185

Which one of the following statements best explains Quality product tests?                                                                                         (1 Mark)

 (a) 


Quality product tests are carried out by the Mechanic 

 (b) 


Quality product tests are carried out by the Manager

 (c) 


Quality product tests are carried out by the Operator under Supervision

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

34 of 40

Question ID: 100012255186

Which one of the following statements is correct regarding Quality Change teamwork?                                                                      (1 Mark)

 (a) 


It is not necessary for the Operator to work with the quality change team

 (b) 


Supervisor is the only person that works with the quality team

 (c) 


Operator is required to work with and assist the quality team

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

35 of 40

Question ID: 100012255187

Is the following statement True or False?                                                                                                                                        (1 Mark)

The operator must adhere to the instructions from the Supervisor regarding Quality Change.  

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

36 of 40

Question ID: 100012255188

Which one of the following statements is correct during Quality Change?                                                                                            (1 Mark)

 (a) 


If tools are clean, it is not necessary to clean the machine

 (b) 


Cleaning the machine is not necessary as long as correct materials are loaded

 (c) 


Colour contamination is not caused by dirty machine

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

37 of 40

Question ID: 100012255189

Is the following statement True or False?                                                                                                                                        (1 Mark)

 It is compulsory for the operator to work with the Quality Change team. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

38 of 40

Question ID: 100012255190

Which one of the following is the reason for cleaning the machine during Quality Change?                                                                 (1 Mark)

 (a) 


To satisfy the customer for the order

 (b) 


To adhere to the product specification

 (c) 


To prevent any contamination during Quality Change

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

39 of 40

Question ID: 100012255191

Which one of the following is the reason for conducting product tests during Quality Change?                                                            (1 Mark)

 (a) 


To test all the raw materials

 (b) 


To test and ensure that machine is functioning properly

 (c) 


To adhere to customer requirements for the order

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

40 of 40

Question ID: 100012255192

Do you agree with the following statement? YES/NO:                                                                                                                     (1 Mark)

The Operator must decide whether he/she wants to work with the Quality Change team.   

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

1 of 20

Question ID: 100012255193

What can an operator do to ensure that safety door switches are functioning properly?                                                                      (1 Mark)

 (a) 


Check if doors are closing properly

 (b) 


Check if doors have safety switches

 (c) 


Run the machine and open the door and check if machine stops

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

2 of 20

Question ID: 100012255194

Select the corrective action to be taken on bypassed light curtains.                                                                                                      (1 Mark)

 (a) 


Run machine on crawl mode until fault disappears

 (b) 


Switch of machine and report fault to Supervisor

 (c) 


Switch off the machine and record faults in production book

 (d) 


Run machine and wait for Supervisor to come


Meta Tags:

Level of Question (Middle Order)


Outcomes:

3 of 20

Question ID: 100012255195

Select the appropriate personal protective equipment that is used in the tufting process.                                                                    (1 Mark)

 (a) 


Face shield

 (b) 


Gloves

 (c) 


Ear muffs/ear plugs

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 20

Question ID: 100012255196

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Following safety rules is not that important compared to quality procedures. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

5 of 20

Question ID: 100012255197

Select one of the following consequences of an unsafe act of handling hazardous chemicals.                                                            (1 Mark)

 (a) 


It will result in chemicals being wasted

 (b) 


It will result in chemicals not be measured properly

 (c) 


It will result in creating toxic acid in the air

 (d) 


It will result in company buying non-hazardous chemicals


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 20

Question ID: 100012255198

Is this statement True or False?                                                                                                                                                       (1 Mark)

Safety is only important when the Operator is climbing on the machine.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

7 of 20

Question ID: 100012255199

Which of the following personal protective equipment is the correct one for you to use when handling hazardous chemicals?           (1 Mark)

 (a) 


Ear muffs/ear plugs and gloves

 (b) 


Gloves and goggles

 (c) 


Mask and goggles

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

8 of 20

Question ID: 100012255200

What is the consequence of not adhering to safety rules and procedures?                                                                                          (1 Mark)

 (a) 


It may result in an accident

 (b) 


It may result in machine downtime

 (c) 


It may result in unnecessary costs

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 20

Question ID: 100012255201

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Machine lock-out is used when the machine is stopped for repairs. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

10 of 20

Question ID: 100012255202

Which one of the following is not regarded as a waste control practice?                                                                                               (1 Mark)

 (a) 


If you observe a fault in the product, record the fault and let the machine run

 (b) 


Check that your hands are clean when handling materials

 (c) 


Check and verify raw materials before loading and threading them into the machine

 (d) 


Patrol and monitor machine, product and process frequently


Meta Tags:

Level of Question (Middle Order)


Outcomes:

11 of 20

Question ID: 100012255203

Select one of the following regarding the consequences of non-compliance with housekeeping and waste control practices.            (1 Mark)

 (a) 


It will result in unhygienic conditions causing germs 

 (b) 


It will result in wastage of materials

 (c) 


It will result in accidents in the workplace

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

12 of 20

Question ID: 100012255204

Do you agree with the following statement? YES/NO:                                                                                                                     (1 Mark)

Manufacturing companies do not produce any type of waste. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

13 of 20

Question ID: 100012255205

Is this statement True or False?                                                                                                                                                       (1 Mark)

Producing waste affects the environment.  

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

14 of 20

Question ID: 100012255206

Which one of the following is the type of information to be recorded on the production document?                                                     (1 Mark)

 (a) 


Machine stoppages due to repairs

 (b) 


Production output achieved

 (c) 


Types of product faults observed

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

15 of 20

Question ID: 100012255207

Which one of the following best explains the reason for recording information in the production book?                                               (1 Mark)

 (a) 


To comply with company safety rules

 (b) 


To comply with Supervisor request

 (c) 


To ensure that Management is kept informed of all critical information

 (d) 


To comply with company policies

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

16 of 20

Question ID: 100012255208

Which of the following statements is correct regarding the recording of information?                                                                           (1 Mark)

 (a) 


Operator must record everything that happens during production

 (b) 


Operator must ensure that the required information recorded is legible and accurate

 (c) 


Operator must use his own judgement as to what information to record

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

17 of 20

Question ID: 100012255209

Which one of the following is not recorded in the production book?                                                                                                      (1 Mark)

 (a) 


Time taken to repair machine faults

 (b) 


Material shortages

 (c) 


Time taken to clean the machine

 (d) 


Quality defects

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

18 of 20

Question ID: 100012255210

Who is responsible for recording information in the production document?                                                                                          (1 Mark)

 (a) 


Supervisor

 (b) 


Mechanic

 (c) 


Operator

 (d) 


Quality Checker

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

19 of 20

Question ID: 100012255211

Which one of the following is the reason for recording information?                                                                                                      (1 Mark)

 (a) 


To ensure production targets are met

 (b) 


To maintain quality standards

 (c) 


To ensure correct machine parts are used

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

20 of 20

Question ID: 100012255212

Which one of the following will be the consequence of not recording accurate information?                                                                (1 Mark)

 (a) 


Delays in meeting delivery dates

 (b) 


Management will receive incorrect information which may result in making wrong decisions

 (c) 


Delays in meeting production targets

 (d) 


All of the above


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Level of Question (Middle Order)


Outcomes: