EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

 

GENERAL EISA RULES

CANDIDATE INSTRUCTIONS






1 of 2

Question ID: 100011950523

Please kindly provide your details in the space provided below:


2 of 2

Question ID: 100011950536

Please submit your Statement of Results (SoR) for all Internal Summative Assessments (ISAs) combined or merged into a single document.Kindly proceed by clicking the submit button located at the bottom right corner to continue with your EISA (Exrernal Integrated Summative Assessment).

Question type File upload not supported


Block 2, 10 question(s), maximum score 10

Question Block - 2

SECTION 1: QUESTION 1:


This Section will cover the following Exit Level outcomes:

TOTAL WEIGHTING: 10 MARKS 

TIME: 10 MINUTES

1 of 10

Question ID: 100012223013

Would you agree with the following statement?                                                                                                                               (1 Mark)

Most substrates used in textiles wet printing can be printed with the same type of print medium.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 10

Question ID: 100012223015

Why are Chemical safety procedures in place?                                                                                                                                     (1 Mark)

 (a) 


To protect the operators

 (b) 


To protect contamination of waste water which could end up in a river

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

3 of 10

Question ID: 100012223016

Which of the following should be included in the labelling of chemicals and print mediums?                                                                (1 Mark)

 (a) 


Batch number

 (b) 


Chemical name 

 (c) 


Date of manufacture    

 (d) 


Handling and care requirements    

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

4 of 10

Question ID: 100012223019

What is the purpose of a dispenser device?                                                                                                                                          (1 Mark)

 (a) 


To ensure the accurate measurement of chemicals

 (b) 


To ensure the accurate measurement dyestuffs and print pastes

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 10

Question ID: 100012223028

When weighing out chemicals, when should you tare the scale?                                                                                                          (1 Mark)

 (a) 


After filling the container with the chemicals

 (b) 


Before filling the container with the chemicals

 (c) 


While filling the container with the chemicals

 (d) 


After weighing the container without chemicals

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

6 of 10

Question ID: 100012223039

Would you agree with the following statement?                                                                                                                               (1 Mark)

A urea chemical additive will help to maintain the same pH during the printing process.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

7 of 10

Question ID: 100012223040

Minimum storage requirements for chemicals and print mediums would include?                                                                                (1 Mark)

 (a) 


Safe stacking

 (b) 


Correct identification

 (c) 


Protection from the weather

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

8 of 10

Question ID: 100012223041

For the automatic dispensing system to produce the desired printed colours, what will be necessary?                                               (1 Mark)

 (a) 


The customer will need to provide the recipe

 (b) 


It will be critical for the recipe requirements to be captured accurately on the system

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 10

Question ID: 100012223052

How must chemical spillages in the dye and print paste kitchen be addressed?                                                                                  (1 Mark)

 (a) 


All using the same standard procedure

 (b) 


By the normal cleaning staff on each shift

 (c) 


By the dyeing machine operator

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

10 of 10

Question ID: 100012223054

Why are routine cleaning and housekeeping procedures in place?                                                                                                       (1 Mark)

 (a) 


To reduce the chance of contamination

 (b) 


To impress visitors and customers

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

Block 3, 20 question(s), maximum score 20

Question Block - 3

SECTION 2: QUESTION 2:


This Section will cover the following Exit Level outcome:


TOTAL WEIGHTING: 20 MARKS 

TIME: 20 MINUTES

1 of 20

Question ID: 100012223070

Would you agree with the following statement?                                                                                                                               (1 Mark)

An A-Frame is very useful both in loading and unloading fabric on a roller printing machine.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 20

Question ID: 100012223120

Would you agree with the following statement?                                                                                                                               (1 Mark)

Fabric plaiter is a device for delivering processed substrate into a trolley. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

3 of 20

Question ID: 100012223146

Main Parts on Most Printing Machines would include:                                                                                                                           (1 Mark)

 (a) 


Warning alarms and lights 

 (b) 


A chemical and print medium tank

 (c) 


Winch roller or Reel

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 20

Question ID: 100012223147

An Industrial Flat-bed Screen Printing is likely to have the following parts:                                                                                           (1 Mark)

 (a) 


Squeegee

 (b) 


Screen

 (c) 


Conveyor

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 20

Question ID: 100012223148

Ancillary equipment in a typical printing department would not include which of the following?                                                            (1 Mark)

 (a) 


An Over-Locker

 (b) 


A Sewing Machine

 (c) 


pH Meter

 (d) 


A tension meter


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 20

Question ID: 100012223154

Machine documentation related setting up a printing machine could include which of the following:                                                    (1 Mark)

 (a) 


Product specifications card 

 (b) 


Prestart checklist

 (c) 


Start-up procedure documents 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

7 of 20

Question ID: 100012223158

Machine safety controls which need to be checked before start-up, could include which of the following:                                           (1 Mark)

 (a) 


Machine guards in place   

 (b) 


Emergency stop buttons       

 (c) 


Sensors ensuring inspection doors are closed before the machine can be started  

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

8 of 20

Question ID: 100012223159

Whose duty is it to ensure there is sufficient raw materials available according to the product specification for the next batch?         (1 Mark)

 (a) 


The operator

 (b) 


The shift dyer

 (c) 


The manager 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 20

Question ID: 100012223163

Usual PPE for an operator in a printing department would include which of the following:                                                                   (1 Mark)

 (a) 


A dust mask

 (b) 


Ear plugs 

 (c) 


Safety boots

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

10 of 20

Question ID: 100012223165

When preparing a printing machine for start-up, it could include which of the following:                                                                       (1 Mark)

 (a) 


Prepare and set up the printing machine for the identified fabric to be printed   

 (b) 


Identify and locate the batch to be processed as per specification for the production run   

 (c) 


Enter batch details on the production sheet or scan the batch if required     

 (d) 


Verify that the correct programme is displayed on the micro-processes as detailed on the specification    

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

11 of 20

Question ID: 100012223166

Would you agree with the following statement:                                                                                                                                (1 Mark)

Some printing processes will require the operator to sew the leading end to the tail end of the fabric to form a continuous supply of fabric for the printing cycle.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

12 of 20

Question ID: 100012223167

A printing machine start up would not include which of the following actions:                                                                                       (1 Mark)

 (a) 


Batch is loaded according to the product specification

 (b) 


Prestart checklist completed and signed off by the operator

 (c) 


All safety devices must be in place

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

13 of 20

Question ID: 100012223168

Machine documentation related setting up a printing machine for start-up could include which of the following:                                 (1 Mark)

 (a) 


Start-up procedure documents 

 (b) 


Product specifications card 

 (c) 


Prestart checklist

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

14 of 20

Question ID: 100012223169

What will you do if your machine needs starting at the time of your lunch break?                                                                                 (1 Mark)

 (a) 


Start the machine after lunch

 (b) 


Ask a fellow operator to start the machine for you

 (c) 


Start the machine and then take your lunch break

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

15 of 20

Question ID: 100012223170

The best start-up procedure for a printing machine is explained where?                                                                                              (1 Mark)

 (a) 


In your training resource

 (b) 


The machine supplier manual

 (c) 


The checklist posted on the side of the machine

 (d) 


The training session conducted by your supervisor

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

16 of 20

Question ID: 100012223171

Is the following statement True or False?                                                                                                                                        (1 Mark)

A colour block is produced to match the process requirements.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

17 of 20

Question ID: 100012223172

Would you agree with the following statement:                                                                                                                                (1 Mark)

The senior operator must approve all settings before starting the printing machine.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

18 of 20

Question ID: 100012223173

A sample checklist must be signed off by who?                                                                                                                                     (1 Mark)

 (a) 


The shift supervisor

 (b) 


The printing operator 

 (c) 


The printing manager

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

19 of 20

Question ID: 100012223174

Which one of the statements best describes Quality Assurance with regard to printed products:                                                         (1 Mark)

 (a) 


It means doing everything that is right in order to please and satisfy the customer

 (b) 


It means having production procedures and systems in place in order to ensure that input costs are not increased

 (c) 


It means sending the sample to the customer and getting approval for production

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

20 of 20

Question ID: 100012223175

A sample approval checklist would likely include which of the following?                                                                                              (1 Mark)

 (a) 


Correct colour

 (b) 


Substrate is correct

 (c) 


Any bleeding

 (d) 


Design matches the customer sample (master batch)

 (e) 


Registration acceptable

 (f) 


All of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

Block 4, 65 question(s), maximum score 65

Question Block - 4

SECTION 3: QUESTION 3:


This Section will cover the following Exit Level outcomes:

TOTAL WEIGHTING: 65 MARKS 

TIME: 65 MINUTES

1 of 65

Question ID: 100012223598

Why is patrolling of the machines and processes important:                                                                                                                 (1 Mark)

 (a) 


Provides information for the operator to report on the shift log

 (b) 


Results in fewer processing faults

 (c) 


Keeps the operator active 

 (d) 


Helps to prevents accidents 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

2 of 65

Question ID: 100012223599

Printing machines with computer linked devices create what skills needed for the operator?                                                               (1 Mark)

 (a) 


Keener computer skills

 (b) 


Knowing when and how to respond to the information

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

3 of 65

Question ID: 100012223602

What will result if the patrolling sequence of the printing machines is accurately applied?                                                                   (1 Mark)

 (a) 


There will be fewer faults

 (b) 


Productivity will be improved

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 65

Question ID: 100012223606

While patrolling the printing machine you notice the registration is not correct, what action should you take?                                     (1 Mark)

 (a) 


Stop the machine

 (b) 


Report to the supervisor immediately

 (c) 


Try to see the cause

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 65

Question ID: 100012223607

While patrolling the printing machine, you notice that one of the printed colours is bleeding, what could be one of the reasons?       (1 Mark)

 (a) 


Incorrect operating temperature

 (b) 


Incorrect viscosity of the print medium

 (c) 


Incorrect machine speed

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 65

Question ID: 100012223613

Is the following statement True or False:                                                                                                                                         (1 Mark)

Correct monitoring of the printing control panel will ensure any abnormalities can be identified and rectified as soon as possible. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

7 of 65

Question ID: 100012223615

Would you agree with the following statement?                                                                                                                               (1 Mark)

Written production records have limited value, since most of the information would be available from the machine monitoring devices. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

8 of 65

Question ID: 100012223617

Is the following statement True or False:                                                                                                                                         (1 Mark)

Correct monitoring of the registration is critical during the printing process.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

9 of 65

Question ID: 100012223621

What will result if the monitoring device of the printing machine is set correctly?                                                                                  (1 Mark)

 (a) 


Machine efficiency will be optimized

 (b) 


There will be fewer faults

 (c) 


Productivity will be improved

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

10 of 65

Question ID: 100012223625

While monitoring the printing machine you notice the steam pressure has dropped, what action should you take?                            (1 Mark)

 (a) 


Stop the machine

 (b) 


Report to the shift dyer immediately

 (c) 


Try to see the cause while waiting for further instruction

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

11 of 65

Question ID: 100012223629

Waste control interventions could include which of the following:                                                                                                          (1 Mark)

 (a) 


Reviewing some printing recipes

 (b) 


Visible waste control records displayed in the department

 (c) 


Clear identification and separation of waste

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

12 of 65

Question ID: 100012223632

Which of the following safety procedures would apply to most printing departments?                                                                          (1 Mark)

 (a) 


Comply with all the health and safety precautions related to hazardous cleaning chemicals    

 (b) 


Use necessary personal protective equipment where required     

 (c) 


Ensure the machine lock-out procedures are applied    

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

13 of 65

Question ID: 100012223634

Which of the following PPE would apply to most operators while working on a printing machine?                                                       (1 Mark)

 (a) 


Protective clothing

 (b) 


Safety boots

 (c) 


Ear plugs

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

14 of 65

Question ID: 100012223637

Printing product waste must be accurately identified for which of the following reasons:                                                                      (1 Mark)

 (a) 


To ensure proper analysis

 (b) 


To ensure appropriate disposal can be carried out

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

15 of 65

Question ID: 100012223642

Which of the following actions is essential for an operator to perform after the approval of a sample when running the production line for flat screen printing? (1 Mark)

 (a) 


Monitor the quality of the prints and identify any faults

 (b) 


Ignore any minor printing faults to save time

 (c) 


Discard all printed materials immediately

 (d) 


Apply safety standards only if time allows 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

16 of 65

Question ID: 100012223643

Is the following statement true or false:                                                                                                                                           (1 Mark)

Correct monitoring of the printing control temperatures will ensure any abnormalities can be identified and rectified as soon as possible. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

17 of 65

Question ID: 100012223644

Would you agree with the following statement?                                                                                                                              (1 Mark)

Carefully monitored and recorded product waste can be measured as a percentage of total production or simply kilograms per week. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

18 of 65

Question ID: 100012223648

Is the following statement True or False:                                                                                                                                         (1 Mark)

Correct monitoring of the print paste reservoir levels is critical during the printing process.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

19 of 65

Question ID: 100012224384

Waste control measures are important in a printing operation for which of the following reasons:                                                        (1 Mark)

 (a) 


Contamination of waste water which could end up in a river

 (b) 


To protect the operators

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

20 of 65

Question ID: 100012224385

Waste control reports may be useful for which of the following reasons:                                                                                               (1 Mark)

 (a) 


Determining future processing costs   

 (b) 


Considering alternative processing methods     

 (c) 


Identifying operator training needs     

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

21 of 65

Question ID: 100012224386

Which of the following are typical printing faults:                                                                                                                                   (1 Mark)

 (a) 


Bleeding

 (b) 


Water mark

 (c) 


Scrimps

 (d) 


Colour spread

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

22 of 65

Question ID: 100012224388

Which of the following interventions is the most important in an effort to minimise waste?                                                                   (1 Mark)

 (a) 


Reuse

 (b) 


Recycling

 (c) 


Prevention

 (d) 


Minimisation

 (e) 


Energy recovery

 (f) 


Disposal


Meta Tags:

Level of Question (Higher Order)


Outcomes:

23 of 65

Question ID: 100012224389

Low viscosity of the print medium will result in which of the following?                                                                                                 (1 Mark)

 (a) 


Alter the intended colour

 (b) 


Affect the printing registration

 (c) 


Cause bleeding

 (d) 


Affect the speed that the machine should run at

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

24 of 65

Question ID: 100012224391

‘Incomplete print’ could be caused by which of the following?                                                                                                               (1 Mark)

 (a) 


The machine running at the wrong speed

 (b) 


Incorrect temperature settings

 (c) 


A screen block

 (d) 


A fabric fault 

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

25 of 65

Question ID: 100012224392

‘Scrimps’ could be caused by which of the following?                                                                                                                            (1 Mark)

 (a) 


The machine running at the wrong speed

 (b) 


Incorrect temperature settings

 (c) 


The print is done on folded fabric

 (d) 


The base fabric not fixed properly

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

26 of 65

Question ID: 100012224394

Is the following statement true or false?                                                                                                                                          (1 Mark)

Control panel settings are critical at the start of a new production run. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

27 of 65

Question ID: 100012224396

Would you agree with the following statement?                                                                                                                               (1 Mark)

Correct interpretation of control panel readings is critical and will ensure any abnormalities can be identified and rectified as soon as possible.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

28 of 65

Question ID: 100012224398

Would you agree with the following statement?                                                                                                                               (1 Mark)

It is important for all stop time information from the control panel to be accurately documented in order to try to implement preventative measures in the future.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

29 of 65

Question ID: 100012224407

The control panel is not able to identify which of the following important information:                                                                           (1 Mark)

 (a) 


pH levels

 (b) 


Incorrect recipe

 (c) 


Expected colour fastness properties

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

30 of 65

Question ID: 100012224408

Which actions would you recommend to ensure production capacity is optimized?                                                                              (1 Mark)

 (a) 


Good production planning

 (b) 


Preventative maintenance

 (c) 


Operator training

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

31 of 65

Question ID: 100012224410

What actions could you take to ensure downtime is minimized?                                                                                                           (1 Mark)

 (a) 


Respond immediately to control panel warnings

 (b) 


Good communication the operator working on the feed end of the machine

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

32 of 65

Question ID: 100012224413

When must warnings from the control panel be reported?                                                                                                                    (1 Mark)

 (a) 


Before the next shift comes on duty

 (b) 


At the end of the shift

 (c) 


Immediately

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

33 of 65

Question ID: 100012224414

What defects could cause production capacity not to be optimized?                                                                                                     (1 Mark)

 (a) 


Leaking utilities such as water and steam

 (b) 


Machine not responding to the process cycle requirements, such as required heating times

 (c) 


Machine not responding to the process cycle requirements, such as required cooling times

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

34 of 65

Question ID: 100012224420

Downtime must be minimised for which of the following reasons?                                                                                                        (1 Mark)

 (a) 


Machine defects leading to downtime will lead to increase costs

 (b) 


It could possibly lead to loss of customers

 (c) 


It could possibly lead to loss of jobs

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

35 of 65

Question ID: 100012224421

Downtime affects efficiency which is calculated how?                                                                                                                           (1 Mark)

 (a) 


Actual production divided by possible production 

 (b) 


Possible production divided by actual production multiplied by 100

 (c) 


Actual production divided by possible production multiplied by 100

 (d) 


Possible production divided by actual production multiplied by 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

36 of 65

Question ID: 100012224423

Is the following statement true or false:                                                                                                                                           (1 Mark)

Machine faults often have a direct impact on the quality, but seldom affect the expected output.    

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

37 of 65

Question ID: 100012224424

Would you agree with the following statement?                                                                                                                               (1 Mark)

Process non-conformance faults will lead to increase costs and possible loss of customers. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

38 of 65

Question ID: 100012224426

What is the main reason why patrolling of the printing machines and processes are important:                                                           (1 Mark)

 (a) 


Provides information for the operator to report on the shift log

 (b) 


Results in fewer processing faults

 (c) 


Keeps the operator active 

 (d) 


Helps to prevents accidents 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

39 of 65

Question ID: 100012224427

Printing machines without computer linked devices create what skills needed for the operator?                                                          (1 Mark)

 (a) 


A much better understanding of all the controls and their function

 (b) 


Keener monitoring skills

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

40 of 65

Question ID: 100012224428

What will result if the monitoring techniques of the printing machines are accurately applied?                                                             (1 Mark)

 (a) 


There will be fewer faults

 (b) 


Productivity will be improved

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

41 of 65

Question ID: 100012224429

While monitoring the printing machine you notice the conveyor belt is dirty, what action should you take?                                          (1 Mark)

 (a) 


Stop the machine

 (b) 


Report to the supervisor immediately

 (c) 


Try to see the cause while waiting for instruction

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

42 of 65

Question ID: 100012224430

Which of the following statements are not correct to answer the following technique:                                                                          (1 Mark)

“The best inspection techniques could include”: 

 (a) 


Visual inspection throughout the printing process 

 (b) 


Information displayed on control panels

 (c) 


Feedback from the customer after delivery

 (d) 


Comparing the product with a sample of the required product


Meta Tags:

Level of Question (Middle Order)


Outcomes:

43 of 65

Question ID: 100012224441

Is the following statement true or false?                                                                                                                                          (1 Mark)

‘A typical process fault on a printing machine at the start of a new product run is the incorrect temperature in the drying chamber.’

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

44 of 65

Question ID: 100012224444

Would you agree with the following statement?                                                                                                                               (1 Mark)

‘Does quality mean producing printed fabric products fit for end purpose?’

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

45 of 65

Question ID: 100012224445

Is the following statement true or false?                                                                                                                                          (1 Mark)

‘A typical process fault on a printing machine during a product run is the incorrect temperature in the cooling chamber.’

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

46 of 65

Question ID: 100012224448

Which of the following product faults do not occur during any printing processes?                                                                               (1 Mark)

 (a) 


Out of registration

 (b) 


Weft lines

 (c) 


Off-shade

 (d) 


Colour variations    


Meta Tags:

Level of Question (Middle Order)


Outcomes:

47 of 65

Question ID: 100012224450

Which of the following could be included in a typical printed product fault?                                                                                          (1 Mark)

 (a) 


Bleeding

 (b) 


Expected colour fastness properties    

 (c) 


Expected light fastness properties 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

48 of 65

Question ID: 100012224454

Since digital printing is often done on knitted fabric, which of the following would be regarded as greige knitted fabric fault which would need to be reported immediately? (1 Mark)

 (a) 


Moiré effect

 (b) 


Holes

 (c) 


Barre

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

49 of 65

Question ID: 100012224457

If contaminated substrate is identified, what corrective action will need to be taken:                                                                            (1 Mark)

 (a) 


Immediate action by the operator

 (b) 


The substrate segregated into a designated holding area

 (c) 


Awaiting further instruction from the printing supervisor

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

50 of 65

Question ID: 100012224460

Is the following statement true or false?                                                                                                                                          (1 Mark)

‘A typical process fault on a printing machine at the start of a new product run is the incorrect colour in one of the dye medium reservoirs.’

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

51 of 65

Question ID: 100012224463

Which of the following common printing faults and defects would the operator not be directly responsible for?                                   (1 Mark)

 (a) 


Incorrect speed   

 (b) 


Incorrect loading of the substrate   

 (c) 


Poor colour fastness

 (d) 


Incorrect registration  


Meta Tags:

Level of Question (Middle Order)


Outcomes:

52 of 65

Question ID: 100012224470

What should be done when analyzing product faults from a printing machine in production?                                                               (1 Mark)

 (a) 


Ignore minor faults 

 (b) 


Document and categorize faults, then recommend corrective actions

 (c) 


Notify the supervisor only for major faults 

 (d) 


Continue production without addressing faults 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

53 of 65

Question ID: 100012224472

Whose responsibility is it to analyse and categorise product faults to determine the appropriate corrective action?                            (1 Mark)

 (a) 


The fabric inspection department

 (b) 


The supervisor

 (c) 


The printing machine operator

 (d) 


The mechanic


Meta Tags:

Level of Question (Middle Order)


Outcomes:

54 of 65

Question ID: 100012224473

Which of the following would be regarded as machine fault which the mechanic will need to attend to?                                              (1 Mark)

 (a) 


A drop in steam supply

 (b) 


Faulty circulation pump

 (c) 


Poor registration

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

55 of 65

Question ID: 100012224522

Who has the main responsibility for prevention of printing faults?                                                                                                         (1 Mark)

 (a) 


The supervisor

 (b) 


The printing machine operator

 (c) 


The shift mechanic

 (d) 


The quality controller


Meta Tags:

Level of Question (Middle Order)


Outcomes:

56 of 65

Question ID: 100012224478

What is the primary purpose of wearing personal protective equipment (PPE) while operating a printing machine?                           (1 Mark)

 (a) 


To enhance productivity 

 (b) 


To comply with company dress code 

 (c) 


To ensure safety and prevent injuries

 (d) 


To improve the appearance of operators 

 (e) 


To minimize noise in the production area 

 (f) 


To avoid regulatory inspections


Meta Tags:

Level of Question (Higher Order)


Outcomes:

57 of 65

Question ID: 100012224480

Which of the following is essential for adhering to printing process safety requirements?                                                                    (1 Mark)

 (a) 


Using outdated equipment

 (b) 


Neglecting machine maintenance

 (c) 


Regularly inspecting PPE for wear and tear

 (d) 


Ignoring safety protocols during production 

 (e) 


Only wearing PPE when convenient 

 (f) 


Allowing unauthorized personnel in the area


Meta Tags:

Level of Question (Higher Order)


Outcomes:

58 of 65

Question ID: 100012224484

A printing department safety inspection list would include which of the following?                                                                                (1 Mark)

 (a) 


A trained fire fighter on every shift

 (b) 


All firefighting equipment in good order  

 (c) 


Evacuation procedure in place 

 (d) 


First aid boxes adequately stocked

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

59 of 65

Question ID: 100012224486

What should be included in all safety related incidents or accidents reports?                                                                                       (1 Mark)

 (a) 


The date and time

 (b) 


A summary of the incident or accident

 (c) 


Names of any injured

 (d) 


Names of any witnesses

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

60 of 65

Question ID: 100012224491

Power outage safety procedures could include which of the following actions on the part of a typical printing machine operator?      (1 Mark)

 (a) 


Record the exact time of the outage    

 (b) 


Record the temperature in the machine at the time of the outage   

 (c) 


Switch off necessary equipment to ensure no danger to fellow worked when supply is resumed    

 (d) 


Ensure that emergency lighting is functioning properly

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

61 of 65

Question ID: 100012224500

Is the following statement True or False:                                                                                                                                         (1 Mark)

Accurate records of waste are important in order to ensure waste can be kept to a minimum.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

62 of 65

Question ID: 100012224502

What is a key principle of waste reduction in printing operations?                                                                                                         (1 Mark)

 (a) 


Increasing production speed

 (b) 


Implementing regular maintenance

 (c) 


Reducing ink usage and material waste

 (d) 


Hiring more operators 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

63 of 65

Question ID: 100012224504

To comply with company waste control measures, which action should be prioritized in printing processes?                                      (1 Mark)

 (a) 


Maximizing the number of print runs 

 (b) 


Tracking and minimizing excess waste.

 (c) 


Using a single type of substrate

 (d) 


Allowing longer drying times


Meta Tags:

Level of Question (Middle Order)


Outcomes:

64 of 65

Question ID: 100012224505

Printed carpet product waste must be accurately identified for which of the following reasons:                                                            (1 Mark)

 (a) 


To ensure proper analysis

 (b) 


To ensure appropriate disposal can be carried out

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

65 of 65

Question ID: 100012224507

Which practice is essential for achieving waste reduction in printing production?                                                                                 (1 Mark)

 (a) 


Ignoring minor faults in the process 

 (b) 


Regularly training staff on waste management techniques

 (c) 


Using outdated machinery

 (d) 


Increasing the amount of leftover materials


Meta Tags:

Level of Question (Middle Order)


Outcomes:

Block 5, 5 question(s), maximum score 5

Question Block - 5

SECTION 4: QUESTION 4:


This Section will cover the following Exit Level outcome:


TOTAL WEIGHTING: 05 MARKS 

TIME: 05 MINUTES

1 of 5

Question ID: 100012224526

Is the following statement True or False:                                                                                                                                         (1 Mark)

Accurate records of production are important in order to check on the operators.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 5

Question ID: 100012224527

Is the following statement True or False:                                                                                                                                         (1 Mark)

Non-conformance means quality not meeting required product specifications.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

3 of 5

Question ID: 100012224529

Production performance reports may also be useful for which of the following:                                                                                    (1 Mark)

 (a) 


Determining future processing costs   

 (b) 


Considering alternative processing methods     

 (c) 


Identifying operator training needs     

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 5

Question ID: 100012224533

What would you suggest is the main reason, or reasons for generating production records?                                                               (1 Mark)

 (a) 


To assist the costing department in establishing the product costs

 (b) 


To be able to track progress and confirm possible delivery dates to the customer

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 5

Question ID: 100012224535

What are some reasons why all new non-conformance reports must be completed accurately?                                                         (1 Mark)

 (a) 


They can assist with the training of new dyeing machine operators

 (b) 


They can be used to trace any possible non-conformance reported on by the customer using the product

 (c) 


They can assist with the costing of the specific product

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes: