EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

10. All cellular phones must be switched off for the duration of the EISA.

11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

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1. Learner Name(s) & Surname 

2. ID Number                        

3. EISA Registration Number 

2 of 2

Question ID: 100011950536

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Question type File upload not supported

Block 2, 24 question(s), maximum score 24

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcomes:

• ELO 1: Interpret product specification and batch card (work ticket) and recipe and select and mix chemicals or additives in the correct sequence to achieve the required quality of product as per product specification for textile wet process preparation processes. 

TOTAL WEIGHTING: 24 MARKS 

TIME: 24 MINUTES

1 of 24

Question ID: 100012120631

Which one of the following chemicals will be in a bleaching recipe?                                                                                                    (1 Mark)

 (a) 

Hydrogen peroxide 

 (b) 

Sodium hypochlorite

 (c) 

Sodium chlorite 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

2 of 24

Question ID: 100012120639

Do you agree with this statement?YES/NO:                                                                                                                                    (1 Mark)

It is not important to keep the substrates in correct sequence for processing. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

3 of 24

Question ID: 100012120654

Which one of the following is not part of the bleaching product specification?                                                                                      (1 Mark)

 (a) 

Feel and handle of product

 (b) 

Width of fabric

 (c) 

Whiteness of fabric

 (d) 

Length of fabric

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

4 of 24

Question ID: 100012120665

Do you agree with the following statement?  YES/NO:                                                                                                                   (1 Mark)

The Operator does not have to read and understand the product specification.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

5 of 24

Question ID: 100012120672

 Is the following statement True or False?                                                                                                                                       (1 Mark)

The substrate must be correctly identified and checked against the product specification.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

6 of 24

Question ID: 100012120696

Which one of the following statements is correct regarding calculating and measuring the quantity of chemicals?                             (1 Mark)

 (a) 

Product specification will specify the quantity of chemical to calculate

 (b) 

Supervisor will calculate and measure the quantity of chemicals required

 (c) 

Operator will calculate and measure the quantity of chemicals required

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

7 of 24

Question ID: 100012120702

Which one of the chemicals is used in the bleaching process for cellulosic fibres?                                                                              (1 Mark)

 (a) 

Sodium hypochlorite

 (b) 

Sodium chlorite

 (c) 

Caustic soda

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 24

Question ID: 100012120734

Which one of the chemicals will produce a stable and non-yellowing white fabric during bleaching?                                                   (1 Mark)

 (a) 

Sodium chlorite

 (b) 

Potassium hydrogen

 (c) 

Hydrogen peroxide

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 24

Question ID: 100012120739

Which one of the following is correct regarding recipes?                                                                                                                       (1 Mark)

 (a) 

The Supervisor will calculate quantity of chemicals for processing

 (b) 

Recipe will indicate the quantity of chemicals to use

 (c) 

Operator must decide the quantity of chemicals to use

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 24

Question ID: 100012120750

Do you agree with the following statement?  YES/NO:                                                                                                                   (1 Mark)

Operator is sometimes required to calculate quantity of chemicals for processing.   

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

11 of 24

Question ID: 100012120762

Which of the following statements is correct regarding cotton fibre fabrics for bleaching?                                                                    (1 Mark)

 (a) 

It is first washed, bleached and then scoured

 (b) 

It is first scoured, desized and then bleached

 (c) 

It is first desized, bleached and then washed

 (d) 

It is first scoured and then bleached

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

12 of 24

Question ID: 100012120770

Which one of the following statements is the consequence of poor handling of measuring and mixing equipment?                            (1 Mark)

 (a) 

It will result in low production

 (b) 

It will cause product rejects

 (c) 

It will cause delays in customer orders

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

13 of 24

Question ID: 100012120772

Do you agree with the following statement? YES/NO:                                                                                                                     (1 Mark)

There are no consequences of incorrect mixing of chemicals as long as the measurement is correct.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

14 of 24

Question ID: 100012120776

Is the following statement True or False?                                                                                                                                        (1 Mark)

Iodine testing equipment are used for testing pH levels.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

15 of 24

Question ID: 100012120779

Which one of the following is correct regarding the purpose of carrying out pH test.                                                                            (1 Mark)

 (a) 

It is done to test the level of water

 (b) 

It is done to test alkaline level in the water

 (c) 

It is done to test the temperature of the water 

 (d) 

It is done to test the alkaline and acidity level in the water

 (e) 

It is done to test the acidity level in the water 

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

16 of 24

Question ID: 100012120982

Which of the sample test are carried out by the Operator?                                                                                                                    (1 Mark)

 (a) 

Viscosity Test

 (b) 

Temperature Test

 (c) 

pH Test

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

17 of 24

Question ID: 100012120986

Do you agree with the following statement? YES/NO:                                                                                                                     (1 Mark)

Correct number of liquor test samples are taken to establish consistency of the test.   

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 24

Question ID: 100012120990

Which one of the following will be the consequence of incorrect liquor sample test carried out?                                                          (1 Mark)

 (a) 

Wastage of material

 (b) 

Product will be defective

 (c) 

Loss of time

 (d) 

Product not meeting specification

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

19 of 24

Question ID: 100012120995

Which one of the following is used to test the temperature of the water.                                                                                               (1 Mark)

 (a) 

Litmus paper

 (b) 

Thermometer

 (c) 

Electronic meter

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

20 of 24

Question ID: 100012121000

Which one of the following statements is correct?                                                                                                                                 (1 Mark)

 (a) 

Starch test is done to check liquor viscosity

 (b) 

Viscosity test is done to test the fabric 

 (c) 

Shrinkage test is not done on the fabric

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

21 of 24

Question ID: 100012121007

Select one of the following options that indicates the purpose of the electronic digital unit shown below.                                          (1 Mark)

 (a) 

To test starch level

 (b) 

To test viscosity level

 (c) 

To test pH levels

 (d) 

To test temperature 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

22 of 24

Question ID: 100012121092

Which one of the following statements explains the correct care and storage of mixing and measuring equipment?                          (1 Mark)

 (a) 

They must be checked for cleanliness before using them

 (b) 

They must be checked for functionality 

 (c) 

They must be stored in designated areas

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

23 of 24

Question ID: 100012121094

Is the following statement True or False?                                                                                                                                        (1 Mark)

Not using appropriate personal protective equipment will affect the health of the operator.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

24 of 24

Question ID: 100012121097

Which one of the following is a safety procedure related to storage of chemicals?                                                                               (1 Mark)

 (a) 

Chemicals must be safely stored next to the machine

 (b) 

Flammable chemicals must be safely stored next to each other

 (c) 

Chemicals must be stored safely in a cool place

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

Block 3, 35 question(s), maximum score 35

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcome:

• ELO 2: Set up all necessary machine settings safely as specified on textile wet process preparation machines and prepare them for production as per required product specifications. 

• ELO 3: Operate the textile wet process preparation machines by following all start up, inching and safety procedures in order to achieve smooth machine operation and to achieve optimum output levels for two of the following textile wet product preparation processes: bleaching, mercerising, washing, de-sizing, scouring and milling.

TOTAL WEIGHTING: 35 MARKS 

TIME: 35 MINUTES

1 of 35

Question ID: 100012121099

Which one of the following statements is the consequence of not checking machine for safety during pre- start checks of the bleaching process?                                                                                                                                                                                                 

(1 Mark)

 (a) 

It could result in fabric faults

 (b) 

It could result in too many machine stoppages

 (c) 

It could result in an accident or damage to machine parts

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

2 of 35

Question ID: 100012121100

Which one of the following statements best explains the consequence of machine doors not closed tightly?                                      (1 Mark)

 (a) 

Machine will run very slowly on crawl mode

 (b) 

Machine will make a noise when running

 (c) 

Machine will not run when started

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

3 of 35

Question ID: 100012121101

Which one of the following explains the purpose of the control panel in a bleaching process machine?                                              (1 Mark)

 (a) 

To stop the machine if there is a machine fault

 (b) 

To stop the machine if there is a fabric fault 

 (c) 

To have all the operational functions of the machine

 (d) 

To run the machine at required speed

 (e) 

To stop the machine in case of an emergency

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

4 of 35

Question ID: 100012121103

Is the following statement True or False?                                                                                                                                        (1 Mark)

Ladders are sometimes used as attachments to the machine as and when necessary.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

5 of 35

Question ID: 100012121105

Which one of the following is the consequence of poor care and storage of tools, and equipment or attachments?                            (1 Mark)

 (a) 

It can affect production

 (b) 

It can affect machine loss time

 (c) 

It can result in unnecessary costs

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

6 of 35

Question ID: 100012121106

Which one of the following is correct regarding the loading and threading of substrates?                                                                    (1 Mark)

 (a) 

Any threading sequence can be followed

 (b) 

Operator must decide the threading sequence

 (c) 

Operator must follow the work instructions 

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

7 of 35

Question ID: 100012121107

Which one of the following is correct regarding housekeeping practices when loading and threading the fabric?                                (1 Mark)

 (a) 

Housekeeping practices is not necessary 

 (b) 

Housekeeping practices are only followed when instructed by the Supervisor

 (c) 

Housekeeping practices must be followed as per standard operating procedures

 (d) 

Housekeeping practices are only carried out during quality change

 (e) 

Housekeeping practices are carried out as per product specification

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

8 of 35

Question ID: 100012121108

Which of the following is responsible for sewing the substrate to the leader fabric?                                                                             (1 Mark)

 (a) 

Supervisor

 (b) 

Mechanic

 (c) 

Operator

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 35

Question ID: 100012121109

Which one of the following statements is correct regarding the different types of wet process preparation machines?                       (1 Mark)

 (a) 

Each machine is different in terms of the make up

 (b) 

One machine cannot be used for all the wet preparation processes

 (c) 

Selection of machine depends on the type of wet preparation process required

 (d) 

All of the above

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Outcomes:

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• If choice d is selected, set score to 1.
  
  

10 of 35

Question ID: 100012121110

Which one of the following statements best explains the elements of machine safety?                                                                        (1 Mark)

 (a) 

Machine guards are not necessary if there are safety doors in a machine

 (b) 

Normal stop button can be used in case of an emergency

 (c) 

Safety doors are there to safe guard the doors of the machine

 (d) 

Some machines have machine guards to protect the machine parts

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

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Outcomes:

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

11 of 35

Question ID: 100012121111

Is the following statement True or False?                                                                                                                                        (1 Mark)

Machine controls are there to ensure good quality of product is produced.

 (a) 

True

 (b) 

False

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• If choice a is selected, set score to 0.
  
  

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12 of 35

Question ID: 100012121114

Which one of the following statement best describes the consequence of incorrect machine settings for bleaching process?            (1 Mark)

 (a) 

It may cause product faults

 (b) 

It may cause machine downtime

 (c) 

It may cause delays in production

 (d) 

All of the above

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Outcomes:

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• If choice d is selected, set score to 1.
  
  

13 of 35

Question ID: 100012121115

Which one of the following is correct regarding machine settings to specifications?                                                                             (1 Mark)

 (a) 

Supervisor is responsible for carrying out machine settings to specification

 (b) 

Mechanic is responsible for carrying out machine settings to specification

 (c) 

Operator is responsible for carrying out machine settings to specification

 (d) 

All of the above

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• If choice d is selected, set score to 0.
  
  

14 of 35

Question ID: 100012121118

Do you agree with the following statement?                                                                                                                                    (1 Mark)

Machine settings are important to ensure safety in the workplace. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

15 of 35

Question ID: 100012121120

Which one of the following is correct regarding machine settings?                                                                                                       (1 Mark)

 (a) 

Machine settings are carried out as customer specification

 (b) 

Machine settings are carried out to meet product specification 

 (c) 

Machine settings are carried out as per Mechanic instructions

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

16 of 35

Question ID: 100012121121

Is this statement True or False?                                                                                                                                                      (1 Mark)

Safety procedures must be followed when carrying out machine settings.

 (a) 

True

 (b) 

False

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Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

17 of 35

Question ID: 100012121125

Which one of the following statements is correct regarding incorrect machine settings.                                                                       (1 Mark)

 (a) 

It can cause product faults

 (b) 

It can cause machine stoppages

 (c) 

It can cause time wastage

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

18 of 35

Question ID: 100012121126

Do you agree with this statement?                                                                                                                                                  (1 Mark)

Machine settings are not important in meeting customer requirements. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

19 of 35

Question ID: 100012121127

Which one of the following is correct regarding labelling and documentation during doffing?                                                               (1 Mark)

 (a) 

Operator can record all the information at the end of the shift

 (b) 

Supervisor must record all the doffing information correctly

 (c) 

Operator must ensure that the machine is stopped when recording the information

 (d) 

Operator to record all the information as per company procedure

Meta Tags:

Level of Question (Middle Order)

Outcomes:

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

20 of 35

Question ID: 100012121129

Do you agree with this statement?                                                                                                                                                  (1 Mark)

The only information that must be recorded on the production document is the name of the Operator.  

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

21 of 35

Question ID: 100012121130

Which one of the following statements is correct regarding jogging or inching the machine?                                                               (1 Mark)

 (a) 

Jogging or inching the machine during starting up of the machine 

 (b) 

Jogging or inching is done before putting machine into full production

 (c) 

Jogging or inching the machine after a machine repair has been completed

 (d) 

All of the above

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Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

22 of 35

Question ID: 100012121132

Which one of the following statements best describes the action to take on abnormal noise during starting of the machine?             (1 Mark)

 (a) 

Operator must run the machine even when there is an abnormal noise

 (b) 

Operator must let the machine run and look for the Supervisor to report the fault

 (c) 

Operator must immediately record the noise and let machine run

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

23 of 35

Question ID: 100012121144

Do you agree with the following statement? YES/NO:                                                                                                                    (1 Mark)

All safety procedures and practices must be followed during the starting up procedure.  

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

24 of 35

Question ID: 100012121146

Which one of the following statements explains the correct procedure for starting up of machine?                                                     (1 Mark)

 (a) 

Operator uses machine controls to start the machine

 (b) 

Operator must ensure that all pre-start checks are completed

 (c) 

Operator must put machine on crawl or inch mode before running on full speed

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 35

Question ID: 100012121147

Which one of the following is correct regarding the use of appropriate personal protective equipment?                                              (1 Mark)

 (a) 

Any personal protective equipment can be used

 (b) 

All personal protective equipment are the same

 (c) 

Each personal protective equipment is different 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

26 of 35

Question ID: 100012121149

Which one of the following statements best explains the doffing procedures during the bleaching process?                                       (1 Mark)

 (a) 

Operator must follow all doffing operating procedures

 (b) 

Operator must ensure correct   labelling is done

 (c) 

Operator must follow all safety rules and practices

 (d) 

Operator must store doffed product in designated area

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

27 of 35

Question ID: 100012121151

Select one of the following which describes what happens if doffing is not done properly.                                                                   (1 Mark)

 (a) 

There will be low production for the shift

 (b) 

There will be a quality problem with the fabric at the exit point

 (c) 

There will be an uneven build up (Torpedo effect) on the take up roller

 (d) 

It will cause many machine stoppages

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

28 of 35

Question ID: 100012121152

State why it is necessary for the operator to check and verify additional substrate is available for processing.                                   (1 Mark)

 (a) 

To ensure that he follows Supervisor’s instructions

 (b) 

To prevent operator from getting a written warning

 (c) 

To ensure that machine achieves optimum efficiency

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

29 of 35

Question ID: 100012121153

Which one of the following statements best describes the importance of checking availability of doffing equipment?                         (1 Mark)

 (a) 

To avoid time wasting in looking for it

 (b) 

To ensure reduction of machine downtime

 (c) 

To ensure higher productivity

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

30 of 35

Question ID: 100012121156

Is the following statement True or False?                                                                                                                                        (1 Mark)

Only by increasing the machine speed can we achieve optimum levels of output. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

31 of 35

Question ID: 100012121159

Which one of the following is correct regarding the use of personal protective equipment?                                                                 (1 Mark)

 (a) 

Only gloves must be used when handling chemicals

 (b) 

Helmet must be used when carrying out a task

 (c) 

Only goggles must be used when weighing chemicals

 (d) 

Appropriate personal protective equipment must be used when carrying out a task

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

32 of 35

Question ID: 100012121163

Which one of the following statements will negatively affect output levels?                                                                                          (1 Mark)

 (a) 

There is no trolley to carry out the doffing of the completed product

 (b) 

Machine has been stopped waiting for the Mechanic to fix the machine fault

 (c) 

Operator has stopped the machine waiting for instructions from the Supervisor

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

33 of 35

Question ID: 100012121164

Which one of the following is correct regarding checking the availability of additional chemical liquor for the bleaching process?      (1 Mark)

 (a) 

It is not important to check the availability of additional chemicals

 (b) 

It is done to ensure and prevent any fabric rejects

 (c) 

It is done to prevent machine stoppages and achieve optimum levels of output

 (d) 

None of the above

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Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

34 of 35

Question ID: 100012121228

Do you agree with the following statement? YES/NO:                                                                                                                    (1 Mark)

It is not the responsibility of the Operator to check for the availability of correct liquor for processing. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

35 of 35

Question ID: 100012121229

Which one of the following statements contribute towards machine optimization?                                                                               (1 Mark)

 (a) 

All machine faults must be immediately reported to the Mechanic 

 (b) 

Operator must attend to machine stoppages as quickly as possible

 (c) 

Operator must ensure that machine is not stopped unnecessarily 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

Block 4, 35 question(s), maximum score 35

Question Block - 4

SECTION 3: QUESTION 3:

This Section will cover the following Exit Level outcome:

• ELO 4: Patrol and monitor the textile wet process preparation machine and process regularly in order to observe and take corrective action on any abnormalities. 

• ELO 5: Inspect and monitor the quality of products being produced and take corrective action on all defect products in order to maintain the quality of products as specified for textile wet process preparation processes. 

TOTAL WEIGHTING: 35 MARKS 

TIME: 35 MINUTES

1 of 35

Question ID: 100012121230

Which one of the following fabric faults is from a wet process preparation machine?                                                                           (1 Mark)

 (a) 

Fabric with incorrect heat sett 

 (b) 

Fabric with poor shine and lustre

 (c) 

Fabric with impurities

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

2 of 35

Question ID: 100012121232

Which one of the following best describes the possible causes of torn fabric during the bleaching process?                                      (1 Mark)

 (a) 

Incorrect temperature

 (b) 

Incorrect machine speed

 (c) 

Incorrect fabric tension

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

3 of 35

Question ID: 100012121234

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Patrolling sequence is only important when new quality change is done. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

4 of 35

Question ID: 100012121237

Which of the following is correct regarding the patrolling pattern.                                                                                                          (1 Mark)

 (a) 

Correct patrolling sequence must be carried out

 (b) 

Patrolling must be carried out all around the production machine

 (c) 

Operator must not stand in one place for too long.

 (d) 

Patrolling must carried out continuously throughout the shift

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

5 of 35

Question ID: 100012121238

Which one of the following explains the purpose of correct patrolling sequence?                                                                                 (1 Mark)

 (a) 

To identify faults quickly and take corrective action

 (b) 

To identify faults earlier and hence reduce machine downtime

 (c) 

To be proactive and prevent faults from occurring

 (d) 

To ensure that all sides of the machine is checked during the production

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

6 of 35

Question ID: 100012121241

Which one of the following statements is correct regarding patrolling pattern?                                                                                     (1 Mark)

 (a) 

Operator can decide on the patrolling sequence he wants to carry out

 (b) 

Operator can take advise from his working colleagues on the patrolling pattern to carry out

 (c) 

Operator can follow the instructions from the Mechanic regarding the patrolling pattern to carry out

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

7 of 35

Question ID: 100012121244

Which one of the following relates to the importance of correct patrolling pattern?                                                                               (1 Mark)

 (a) 

To identify machine, process and product faults

 (b) 

To optimise production levels

 (c) 

To identify and reduce product defects as soon as possible

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

8 of 35

Question ID: 100012121264

Which one of the following is the consequence of product faults?                                                                                                       (1 Mark)

 (a) 

Wastage of time

 (b) 

Customer may return the fabric

 (c) 

Fabric may have to be reprocessed

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

9 of 35

Question ID: 100012121267

Which one of the following is a machine fault?                                                                                                                                      (1 Mark)

 (a) 

Torn fabrics

 (b) 

Fabric jamming

 (c) 

Fabric edges are folding

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

10 of 35

Question ID: 100012121454

Which one of the following fabric faults is from a bleaching process?                                                                                                   (1 Mark)

 (a) 

Fabric with incorrect width 

 (b) 

Fabric with poor embossing

 (c) 

Fabric with light yellowish appearance

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 35

Question ID: 100012121455

Which one of the following statements explains the consequence of machine faults?                                                                          (1 Mark)

 (a) 

It may result in low production

 (b) 

It will affect machine efficiency

 (c) 

It may result in product faults

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

12 of 35

Question ID: 100012121456

Is the following statement True or False?                                                                                                                                       (1 Mark)

Safety procedures must be followed when monitoring the process. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

13 of 35

Question ID: 100012121457

Which one of the following is used for measuring chemicals for mixing?                                                                                              (1 Mark)

 (a) 

Scoop

 (b) 

Scale

 (c) 

Beakers

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

14 of 35

Question ID: 100012121458

Is the following statement True or False?                                                                                                                                        (1 Mark)

Calibration of measuring equipment is unnecessary as long as it does not affect Quality. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

15 of 35

Question ID: 100012121459

Which one of the following is the consequence of poor care and storage of measuring tools, gauges and equipment?                      (1 Mark)

 (a) 

It can negatively affect production

 (b) 

It can result in loss time

 (c) 

It can result in unnecessary costs

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

16 of 35

Question ID: 100012121506

Which one of the following statements is the purpose of monitoring and inspecting the process and product?                                   (1 Mark)

 (a) 

To identify problems

 (b) 

To reduce rejects

 (c) 

To optimise efficiency

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

17 of 35

Question ID: 100012121508

Which one of the following statements is correct regarding process faults?                                                                                          (1 Mark)

 (a) 

All process faults must be reported to the supervisor for rectification

 (b) 

All process faults must be recorded 

 (c) 

Operator must stop machine and take action to rectify process faults

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

18 of 35

Question ID: 100012121509

Which of the following is the corrective action for the operator to take when fabric jamming occurs?                                                  (1 Mark)

 (a) 

Stop the machine and call the Supervisor to undo the jammed fabric

 (b) 

Stop the machine and call the mechanic to undo the jammed fabric

 (c) 

Stop the machine and try and undo the jammed fabric

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

19 of 35

Question ID: 100012121511

Which one of the following statements explains the consequence of process faults?                                                                           (1 Mark)

 (a) 

It may cause fabric faults

 (b) 

It will cause low production

 (c) 

It will result in machine downtime

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

20 of 35

Question ID: 100012121522

Which one of the following is correct regarding product faults?                                                                                                             (1 Mark)

 (a) 

Supervisor is responsible for rectifying all product faults

 (b) 

Operator is responsible for rectifying all product faults

 (c) 

Mechanic is responsible for rectifying all product faults

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

21 of 35

Question ID: 100012121533

Which of the following is the corrective action the operator should take for product faults?                                                                 (1 Mark)

 (a) 

He must record the fault correctly in the book and run the machine

 (b) 

He must stop the machine and call the mechanic

 (c) 

He must stop machine, check the fault and see if he can fix it or call the Supervisor

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

22 of 35

Question ID: 100012121535

Which one of the fabric faults can be found at the exit point during inspection.                                                                                    (1 Mark)

 (a) 

Torn selvedge

 (b) 

Stain marks

 (c) 

Fabric edges are folding

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

23 of 35

Question ID: 100012121540

Which one of the following is correct regarding product faults at the exit point of the machine?                                                           (1 Mark)

 (a) 

These product faults are the responsibility of the Supervisor to rectify 

 (b) 

These product faults are the responsibility of Operator to rectify 

 (c) 

These product faults are the responsibility of the Mechanic to rectify

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

24 of 35

Question ID: 100012121546

Which one of the following is required to maintain quality standards?                                                                                                  (1 Mark)

 (a) 

Product specification

 (b) 

Checking of all products

 (c) 

Checking of raw materials

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 35

Question ID: 100012121553

Which one of the following relates to customer requirements?                                                                                                             (1 Mark)

 (a) 

Recycle all wastage

 (b) 

Meeting delivery dates

 (c) 

Product faults must be rectified as quickly as possible

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

26 of 35

Question ID: 100012121560

Which one of the following is important?                                                                                                                                               (1 Mark)

 (a) 

Machine efficiency

 (b) 

Reducing product faults

 (c) 

Reducing wastage

 (d) 

Inspecting product for faults

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

27 of 35

Question ID: 100012121571

Which one of the following will affect customer delivery date?                                                                                                              (1 Mark)

 (a) 

Incorrect patrolling pattern

 (b) 

Too much of wastage material

 (c) 

Incorrect machine specification

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

28 of 35

Question ID: 100012121572

Who approves product sample before producing the product?                                                                                                             (1 Mark)

 (a) 

Manager

 (b) 

Quality Checker

 (c) 

Customer

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

29 of 35

Question ID: 100012121581

Which one of the following factors that are necessary to maintain Quality standards?                                                                         (1 Mark)

 (a) 

Proper training of Operators

 (b) 

Well maintained production machines

 (c) 

Regular monitoring of products being processed

 (d) 

Continuous follow up on rectified product faults

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

30 of 35

Question ID: 100012121589

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Too much of product faults does have an impact on time wastage.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

31 of 35

Question ID: 100012121594

Which one of the following will have a negative impact on customer delivery?                                                                                     (1 Mark)

 (a) 

Use of proper raw materials

 (b) 

Adhering to company operating procedures

 (c) 

Attending to machine Stoppages

 (d) 

Optimising output levels

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

32 of 35

Question ID: 100012121595

Do you agree with the following statement? YES/NO:                                                                                                                    (1 Mark)

If the machine is clean, then it is not necessary to clean the tools and equipment. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

33 of 35

Question ID: 100012121604

Is the following statement True or False?                                                                                                                                        (1 Mark)

Operator must adhere to the instructions from the Supervisor regarding quality change.  

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

34 of 35

Question ID: 100012121605

Do you agree with the following statement? YES/NO:                                                                                                                    (1 Mark)

It is compulsory for the operator to work with the quality change team.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

35 of 35

Question ID: 100012121606

Is the following statement True or False?                                                                                                                                        (1 Mark)

It is not compulsory for the operator to work with the quality change team.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

Block 5, 6 question(s), maximum score 6

Question Block - 5

SECTION 4: QUESTION 4:

This Section will cover the following Exit Level outcome:

• ELO 6: List and apply the safety, housekeeping and waste control procedures and practices in compliance with health, safety and environmental legislation and adhering to company policies and procedures. 

TOTAL WEIGHTING: 06 MARKS 

TIME: 06 MINUTES

1 of 6

Question ID: 100012121609

Which one of the statements is correct regarding the consequence of not adhering to safety rules and procedures during the bleaching process?

(1 Mark)                                                                                                                                                                                                                     

 (a) 

It may result in an accident

 (b) 

It may result in machine downtime

 (c) 

It may result in unnecessary costs

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

2 of 6

Question ID: 100012121615

Which one of the following statements explains the importance of good housekeeping practice?                                                        (1 Mark)

 (a) 

To prevent contamination of the product

 (b) 

It prevents any environmental problems

 (c) 

It prevents any fire

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

3 of 6

Question ID: 100012121616

 Which one of the following statements explains the consequence of non-compliance with housekeeping practice?                          (1 Mark)

 (a) 

Quality of the product may be affected

 (b) 

It may cause environmental problems

 (c) 

It may cause a fire

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

4 of 6

Question ID: 100012121617

Which one of the following best explains the reason for recording information in the production book?                                               (1 Mark)

 (a) 

To comply with company safety rules

 (b) 

To comply with Supervisor request

 (c) 

To ensure that Management are kept informed of all critical information

 (d) 

Optimising output levels

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

5 of 6

Question ID: 100012121618

Which one of the following states the information that are recorded in the production book?                                                               (1 Mark)

 (a) 

Mechanical faults 

 (b) 

Quality problems

 (c) 

Output achieved

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

6 of 6

Question ID: 100012121624

Which one of the following is not recorded in the production book?                                                                                                      (1 Mark)

 (a) 

Time taken to repair machine faults

 (b) 

Material shortages

 (c) 

Time taken to clean the machine

 (d) 

Quality defects

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.