EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

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Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

 

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Question ID: 100011950523

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Question ID: 100011950536

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Block 2, 65 question(s), maximum score 65

Question Block - 2

SECTION 1: QUESTION 1:


This Section will cover the following Exit Level outcomes:

TOTAL WEIGHTING: 65 MARKS 

TIME: 65 MINUTES

1 of 65

Question ID: 100012207693

Is the following statement true or false?                                                                                                                                          (1 Mark)

A Braiding machine is used to produce traditional shoe laces and ropes. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 65

Question ID: 100012207694

Which of the following parts would not be on any typical Braiding machine?                                                                                        (1 Mark)

 (a) 


Creel

 (b) 


Coiler

 (c) 


Winding drum

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

3 of 65

Question ID: 100012207695

A Braiding machine would be the usual machine used to produce which of the following:                                                                    (1 Mark)

 (a) 


Yarns suitable for knitting 

 (b) 


Yarn suitable for carpeting

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 65

Question ID: 100012207696

Which of the following parts would be on any typical winding machine?                                                                                               (1 Mark)

 (a) 


Clearer

 (b) 


Tensioner

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 65

Question ID: 100012207697

Which of the following parts would not be on any typical doubling machine?                                                                                        (1 Mark)

 (a) 


Spindle

 (b) 


Traveller

 (c) 


Creel

 (d) 


Coiler


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 65

Question ID: 100012207698

The function of a tipping machine is which of the following:                                                                                                                  (1 Mark)

 (a) 


Add colour to the lace

 (b) 


Seal the end of a lace

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

7 of 65

Question ID: 100012207699

Machine safety controls could include which of the following:                                                                                                               (1 Mark)

 (a) 


Machine guards      

 (b) 


Emergency stop buttons       

 (c) 


Sensors ensuring inspection doors are closed before the machine can be started         

 (d) 


Warning lights and sirens

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

8 of 65

Question ID: 100012207700

Is to following statement true or false?                                                                                                                                            (1 Mark)

Nylon is an ideal fibre to be used in manufacturing men’s shoe laces.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

9 of 65

Question ID: 100012207701

Would you agree with the following statement?                                                                                                                             (1 Mark)  

All braided products have the same code per product.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

10 of 65

Question ID: 100012207702

Which fibre is produced from trees?                                                                                                                                                      (1 Mark)

 (a) 


Acrylic

 (b) 


Polyester

 (c) 


Rayon

 (d) 


Nylon


Meta Tags:

Level of Question (Middle Order)


Outcomes:

11 of 65

Question ID: 100012207703

Which of the following raw material information needs to be recorded on each braided product?                                                        (1 Mark)

 (a) 


Fibre type

 (b) 


Merge

 (c) 


Filler requirements

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

12 of 65

Question ID: 100012207704

Which of the following is not a synthetic polymer?                                                                                                                                 (1 Mark)

 (a) 


Polyamide

 (b) 


Nylon

 (c) 


Polypropylene

 (d) 


Cotton


Meta Tags:

Level of Question (Middle Order)


Outcomes:

13 of 65

Question ID: 100012207705

Which of the following wound product characteristics must a twisting and winding operator be able to identify?                                 (1 Mark)

 (a) 


Product thicknesses

 (b) 


Colour combinations

 (c) 


Raw materials in the product

 (d) 


Typical end use or application

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

14 of 65

Question ID: 100012207706

Which of the following is not a part on a typical braiding preparation machine?                                                                                    (1 Mark)

 (a) 


Yarn guide

 (b) 


Creel

 (c) 


Ring and traveller

 (d) 


Drafting arrangement

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

15 of 65

Question ID: 100012207708

Is the following statement true of false:                                                                                                                                           (1 Mark)

All quality change gears must be fitted and meshed under the supervision of the senior on shift.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

16 of 65

Question ID: 100012207709

Would you agree with the following statement:                                                                                                                               (1 Mark)

Tension gauges must only be used by the supervisor and never by the operator:

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

17 of 65

Question ID: 100012207710

Identify which of the following would be included on a typical housekeeping checklist:                                                                        (1 Mark)

 (a) 


Available compressed air for removal of dust

 (b) 


Clear identification and separation of waste

 (c) 


Cleaning materials and equipment readily available

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

18 of 65

Question ID: 100012207711

A weekly safety and environment inspection check list would include which of the following:                                                               (1 Mark)

 (a) 


All machine guards in place   

 (b) 


All safety door micro switches working    

 (c) 


No unusual smells or noises   

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

19 of 65

Question ID: 100012207712

Identify which of the following would not be regarded as a requirement for good housekeeping and environment control:                 (1 Mark)

 (a) 


Available compressed air for removal of dust

 (b) 


A place for everything and everything in its place

 (c) 


A visible checklist of department cleaning requirements, routine machine cleaning

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

20 of 65

Question ID: 100012207713

While cleaning machines in the braiding department, which PPE does not need to be applied?                                                          (1 Mark)

 (a) 


Googles

 (b) 


Mask

 (c) 


Gloves

 (d) 


Gum boots


Meta Tags:

Level of Question (Middle Order)


Outcomes:

21 of 65

Question ID: 100012207714

Basic maintenance must only be carried out by which of the following employees?                                                                             (1 Mark)

 (a) 


The operator

 (b) 


Dayshift mechanic

 (c) 


Shift mechanic

 (d) 


Supervisor


Meta Tags:

Level of Question (Middle Order)


Outcomes:

22 of 65

Question ID: 100012207715

Is the following statement true or false?                                                                                                                                          (1 Mark)

Bobbin winding machines prepare packages to be loaded on the braiding machine.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

23 of 65

Question ID: 100012207716

Would you agree with the following statement?                                                                                                                              (1 Mark)

Twisting is the process of applying suitable twist in the yarn to meet customer specific requirements.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

24 of 65

Question ID: 100012207717

Machine documentation related setting up a braiding machine could include which of the following:                                                   (1 Mark)

 (a) 


Customer special request form

 (b) 


Product specifications card 

 (c) 


Prestart checklist

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

25 of 65

Question ID: 100012207718

When selecting raw material to be loaded on the braiding preparation machine, which of the following would apply:                         (1 Mark)

 (a) 


Fibre type

 (b) 


Bobbin colour 

 (c) 


Merge details

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

26 of 65

Question ID: 100012207719

Which of the following details are important when setting up the braiding machine?                                                                            (1 Mark)

 (a) 


Colour combinations

 (b) 


Raw materials used

 (c) 


Filler material

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

27 of 65

Question ID: 100012207720

Which of the following would be included in the duties for a typical braiding preparation machine operator?                                       (1 Mark)

 (a) 


Enter quality details on the production sheet

 (b) 


Load process material on the machine

 (c) 


Check the machine is safe to start   

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

28 of 65

Question ID: 100012207721

Machine set up could include which of the following actions:                                                                                                                (1 Mark)

 (a) 


Bobbins are loaded according to the product specification card

 (b) 


All safety devices must be in place

 (c) 


Read and interpret the specifications card and select the correct program specification 

 (d) 


Check detail such as machine settings from micro-processor 

 (e) 


Fill in start-up procedure documents 

 (f) 


All of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

29 of 65

Question ID: 100012207722

Is the following statement true or false?                                                                                                                                          (1 Mark)

The braiding preparation operator must maintain regular communication with the yarn store to ensure a continuous supply of yarn is available for processing. 

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

30 of 65

Question ID: 100012207723

Would you agree with the following statement?                                                                                                                               (1 Mark)

Raw material supply problems must be addressed immediately by the oncoming shift.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

31 of 65

Question ID: 100012207724

Machine documentation related setting up a braiding preparation machine could include which of the following:                                (1 Mark)

 (a) 


Product specifications card 

 (b) 


Prestart checklist

 (c) 


All of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

32 of 65

Question ID: 100012207725

Usual PPE for an operator in a Braiding department would include which of the following:                                                                  (1 Mark)

 (a) 


A dust mask

 (b) 


Ear plugs 

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

33 of 65

Question ID: 100012207726

Machine safety controls which must be checked before startup could include which of the following?                                                 (1 Mark)

 (a) 


Warning lights and sirens are working

 (b) 


Emergency stop buttons are working      

 (c) 


Machine guards in place      

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

34 of 65

Question ID: 100012207727

Which of the following tests could possibly be done after producing the first sample before official start up?                                      (1 Mark)

 (a) 


Visual check against standard product sample

 (b) 


Strength test

 (c) 


Count test

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

35 of 65

Question ID: 100012207728

When selecting raw material to be loaded on the braiding machine, which of the following would apply:                                             (1 Mark)

 (a) 


Filler type 

 (b) 


Fibre type

 (c) 


Bobbin colour 

 (d) 


Merge details

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

36 of 65

Question ID: 100012207730

Would you agree with the following statement:                                                                                                                               (1 Mark)

Following all work ticket instructions is critical to ensure consistent braided product manufacture, continuity of production and to avoid over runs. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

37 of 65

Question ID: 100012207731

Would you agree with the following statement?                                                                                                                              (1 Mark)

Twist direction settings are critical to ensure suitable twist in the yarn to meet customer specific requirements.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

38 of 65

Question ID: 100012207732

Would you agree with the following statement:                                                                                                                                (1 Mark)

Bobbin winding machines must be loaded with the correct colour cores for the braiding machine operator to identify the correct product is loaded on the machine.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

39 of 65

Question ID: 100012207733

Which of the following is critical when starting up a braiding machine for a specific production run?                                                   (1 Mark)

 (a) 


Checking the twist direction setting

 (b) 


Ignoring machine presets

 (c) 


Skipping the twist setting verification

 (d) 


Overlooking work specifications


Meta Tags:

Level of Question (Middle Order)


Outcomes:

40 of 65

Question ID: 100012207734

Which of the following would be included in the duties for a typical twisting machine operator?                                                           (1 Mark)

 (a) 


Ensure the correct yarn supply bobbins are loaded on the machine

 (b) 


Check the quality details on the production sheet

 (c) 


Check the machine is safe to start   

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

41 of 65

Question ID: 100012207735

Which of the following is essential for preventing problems during the braiding process’ when preparing the machine for startup?    (1 Mark)

 (a) 


Correct threading of the yarn

 (b) 


The correct filler is loaded

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

42 of 65

Question ID: 100012207736

Ply winding machine set up would not include which of the following actions:                                                                                      (1 Mark)

 (a) 


Yarn core is loaded according to the product specification

 (b) 


Prestart checklist completed and signed off by the operator

 (c) 


All safety devices must be in place

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

43 of 65

Question ID: 100012207737

Up twisting machine set up could include which of the following actions:                                                                                              (1 Mark)

 (a) 


Bobbins are loaded according to the product specification card

 (b) 


All safety devices must be in place

 (c) 


Prestart checklist completed and signed off by the senior official

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

44 of 65

Question ID: 100012207738

Which of the following would be included in the start-up procedure for a typical braiding preparation machine operator?                   (1 Mark)

 (a) 


Correct bobbin colour is loaded on the winding machine

 (b) 


Enter quality details on the production sheet

 (c) 


Load process material on the machine

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

45 of 65

Question ID: 100012207739

Standard start up procedures for braiding machines could include which of the following:                                                                   (1 Mark)

 (a) 


Identify and locate the raw materials to be processed as per specification for the production run   

 (b) 


Enter batch details on the production sheet or scan the batch if required     

 (c) 


Verify that the correct programme is displayed on the micro-processes as detailed on the specification    

 (d) 


Prepare and set up the braiding machines for the identified material to be processed   

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

46 of 65

Question ID: 100012207752

Is the following statement true or false:                                                                                                                                           (1 Mark)

“The operator can perform maintenance tasks while waiting for the braiding cycle to finish.”

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

47 of 65

Question ID: 100012207762

Would you agree with the following statement:                                                                                                                                (1 Mark)


Set the bobbins in the magazine as directed in the work instruction.  

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

48 of 65

Question ID: 100012207768

What would be the result of giving attention to handling and storage requirements in a typical braiding department?                         (1 Mark)

 (a) 


There will be ease of access to materials

 (b) 


No possible damage from the weather

 (c) 


Easier to control stock

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

49 of 65

Question ID: 100012207771

Power outage procedures could include which of the following actions on the part of a typical braiding machine operator:                (1 Mark)

 (a) 


Record the exact time of the outage    

 (b) 


Record the quality / qualities on the machine / machines at the time of the outage   

 (c) 


Switch off necessary equipment to ensure no danger to fellow worker when supply is resumed

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

50 of 65

Question ID: 100012207772

When recording non-conformance of the product, it must include which of the following:                                                                     (1 Mark)

 (a) 


The fault code

 (b) 


The machine number      

 (c) 


The name of the quantity     

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

51 of 65

Question ID: 100012207773

What would you suggest is the main reason for generating process reports according to company and customer requirements?      (1 Mark)

 (a) 


To assist the costing department in establishing the product costs

 (b) 


It is part of the job description

 (c) 


It is necessary to inform the in-coming shift

 (d) 


To be able to track progress and confirm possible delivery dates to the customer


Meta Tags:

Level of Question (Middle Order)


Outcomes:

52 of 65

Question ID: 100012207775

What would you suggest is the main reason for generating efficiency for customer specific patterns?                                                 (1 Mark)

 (a) 


It is necessary for the planning department

 (b) 


To assist the costing department in establishing the product costs

 (c) 


It is part of the job description

 (d) 


To be able to track progress and confirm possible delivery dates to the customer 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

53 of 65

Question ID: 100012207776

What would you suggest is the main reason for generating waste control records, especially for safety critical products such as parachute cords? (1 Mark)

 (a) 


To assist the costing department in establishing the product costs

 (b) 


The raw material is usually much more expensive

 (c) 


It may identify a need for further training

 (d) 


To determine the selling price of the waste 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

54 of 65

Question ID: 100012207777

A weekly safety inspection check list would include which of the following:                                                                                          (1 Mark)

 (a) 


All machine guards in place   

 (b) 


All safety door micro switches working    

 (c) 


No unusual smells or noises   

 (d) 


All machine motors in good condition   

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

55 of 65

Question ID: 100012207779

Which of the following would be included for a typical operator in a braiding department?                                                                   (1 Mark)

 (a) 


Locate and collect the next set of bobbins from the winding department 

 (b) 


Enter product details on the production sheet or scan if required    

 (c) 


Verify that the correct programme is displayed on the micro-processors as detailed on the work instruction    

 (d) 


Set the bobbins in the magazine as directed in the work instruction 

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

56 of 65

Question ID: 100012207950

Is the following statement true or false:                                                                                                                                           (1 Mark)

Completed braided products must be transported to the designated holding area, ready for the finishing operator to collect as required.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

57 of 65

Question ID: 100012207951

Would you agree with the following statement:                                                                                                                                (1 Mark)

Completed braided products must be visually examined for any signs of physical defects.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

58 of 65

Question ID: 100012207953

Machine documentation related doffing a braiding machine could include which of the following:                                                        (1 Mark)

 (a) 


Customer name

 (b) 


Product specifications 

 (c) 


Doffing checklist

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

59 of 65

Question ID: 100012207954

What are some of the important requirements related to the doffing of a braiding machine?                                                                (1 Mark)

 (a) 


Make sure your hands are clean

 (b) 


Place doffed full bobbins carefully in the transport trolley

 (c) 


Ensure the correct colour empty bobbins are fitted

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

60 of 65

Question ID: 100012207956

What could result from doffing the Braiding machine too soon?                                                                                                            (1 Mark)

 (a) 


Possible problems in the next process

 (b) 


Customer complaints

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

61 of 65

Question ID: 100012207958

Machines without computer linked devices create what skills needed for the operator?                                                                       (1 Mark)

 (a) 


Keener monitoring skills

 (b) 


Knowing when to doff the machine

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

62 of 65

Question ID: 100012207960

What will you do if your machine needs doffing at the time of your lunch break?                                                                                  (1 Mark)

 (a) 


Stop the machine and doff after lunch

 (b) 


Ask a fellow operator to doff the machine for you

 (c) 


Doff the machine and then take your lunch break

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

63 of 65

Question ID: 100012207963

While waiting to doff the braiding machine you can do which of the following:                                                                                      (1 Mark)

 (a) 


Take your lunch break

 (b) 


Check your phone for any messages

 (c) 


All of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

64 of 65

Question ID: 100012207965

The best doffing procedure is explained where?                                                                                                                                    (1 Mark)

 (a) 


In your training resource

 (b) 


The company QA manual

 (c) 


The machine supplier manual

 (d) 


The checklist posted on the side of the machine

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

65 of 65

Question ID: 100012207967

Which of the following safety procedures would apply to the braiding process when doffing?                                                              (1 Mark)

 (a) 


Make sure all motors have stopped running

 (b) 


Comply with all the health and safety precautions related to braiding

 (c) 


Use necessary personal protective equipment where required

 (d) 


Ensure the braiding machine lock-out procedures are applied during doffing

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

Block 3, 20 question(s), maximum score 20

Question Block - 3

SECTION 2: QUESTION 2:


This Section will cover the following Exit Level outcome:


TOTAL WEIGHTING: 20 MARKS 

TIME: 20 MINUTES

1 of 20

Question ID: 100012207970

Is the following statement true or false:                                                                                                                                           (1 Mark)

Correct patrolling sequence will ensure any abnormalities can be identified and rectified as soon as possible.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 20

Question ID: 100012207972

Would you agree with the following statement?                                                                                                                               (1 Mark)

Patrolling is mainly the responsibility of the supervisor.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

3 of 20

Question ID: 100012207974

Why is patrolling and monitoring of the machines and processes important:                                                                                        (1 Mark)

 (a) 


Provides information for the operator to report on the shift log

 (b) 


Results in fewer processing faults

 (c) 


Keeps the operator active

 (d) 


Helps to prevents accidents 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 20

Question ID: 100012207977

Which of the following is achieved by following the correct patrolling sequence?                                                                                 (1 Mark)

 (a) 


Fire risks are reduced

 (b) 


Improves the housekeeping requirements

 (c) 


Ensures any abnormalities can be identified and rectified as soon as possible

 (d) 


Improves machine utilisation 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 20

Question ID: 100012207978

Is the following statement true or false:                                                                                                                                           (1 Mark)

Control panel settings are critical at the start of a new production run.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

6 of 20

Question ID: 100012207979

Would you agree with the following statement?                                                                                                                               (1 Mark)

Any warnings from the control panel must be reported at the end of the shift.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

7 of 20

Question ID: 100012226458

Would you agree with the following statement?                                                                                                                               (1 Mark)

Checking the control panels must be part of the patrolling requirement.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

8 of 20

Question ID: 100012207980

When would you suggest is the best time to correct product non- conformance quality fault on the up twister?                                  (1 Mark)

 (a) 


After completing the patrol sequence 

 (b) 


At the end of the shift so that it sorted for the next shift

 (c) 


Immediately

 (d) 


After completing all necessary administrative duties


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 20

Question ID: 100012207981

What procedures would you recommend to avoid fibre contamination from the winding department, resulting in non-conformance?(1 Mark) 

 (a) 


Thorough cleaning of the machines at quality change

 (b) 


Not cleaning machines with compressed air

 (c) 


A clearly defined housekeeping schedule

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

10 of 20

Question ID: 100012207982

When would you suggest is the best time to arrange for sample tests to be done before the production run can proceed into full production?  (1 Mark)

 (a) 


After completing the patrol sequence 

 (b) 


At the end of the shift so that it sorted for the next shift

 (c) 


Immediately

 (d) 


After completing all necessary administrative duties 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

11 of 20

Question ID: 100012207983

When recording quality approval of the 10 single colour products, each report must include which of the following:                           (1 Mark)

 (a) 


The machine numbers      

 (b) 


The product names   

 (c) 


Date of start up

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

12 of 20

Question ID: 100012207984

If production and quality targets are not achieved it could result in which of the following?                                                                  (1 Mark)

 (a) 


Late deliveries

 (b) 


Loss of customers 

 (c) 


Loss of jobs

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

13 of 20

Question ID: 100012207985

Which of the following actions would result in good quality yarn and braided products being consistently produced?                         (1 Mark)

 (a) 


Reduced absenteeism

 (b) 


Good production planning

 (c) 


Operator training

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

14 of 20

Question ID: 100012207986

When recording quality approval of the multi-end products, each report must include which of the following:                                     (1 Mark)

 (a) 


The laboratory reports

 (b) 


Date of start up

 (c) 


Operator and supervisor’s name

 (d) 


The machine numbers      

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

15 of 20

Question ID: 100012208239

Basic quality control principles applied in a typical braiding department would include which of the following:                                    (1 Mark)

 (a) 


Thorough training of the operators

 (b) 


Documentation of Non-conformance products to work toward preventing reoccurrence of such problems

 (c) 


Quality control tests at critical stages of processing

 (d) 


Accessing good quality raw material for processing

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

16 of 20

Question ID: 100012208240

Which of the following statements is not correct to answer the following technique:                                                                             (1 Mark)

“The best inspection techniques could include”:       

 (a) 


Visual inspection throughout the manufacturing process 

 (b) 


Samples taken at various stages during the process to the laboratory for analysis

 (c) 


Information displayed on control panels

 (d) 


Samples taken at the end of the process to the laboratory for analysis

 (e) 


Feedback from the customer after delivery

 (f) 


Comparing the product with a sample of the required product


Meta Tags:

Level of Question (Higher Order)


Outcomes:

17 of 20

Question ID: 100012208241

If production targets are not achieved due to variations in temperature, air pressure and humidity settings, what could be the result?         

(1 Mark)

 (a) 


A drop in productivity

 (b) 


Increased waste

 (c) 


Late deliveries

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

18 of 20

Question ID: 100012208243

A production plan to achieve set targets in the winding department will usually include which of the following:                                   (1 Mark)

 (a) 


Yarn type and tex

 (b) 


Yarn colour

 (c) 


Product type

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

19 of 20

Question ID: 100012208244

What would you suggest is the main reason, or reasons for calculating production performance as a percentage against target?     (1 Mark)

 (a) 


To assist the costing department in establishing the product costs

 (b) 


It is part of the job description

 (c) 


It is necessary for the planning department

 (d) 


To be able to track progress and confirm possible delivery dates to the customer 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

20 of 20

Question ID: 100012208246

State possible reasons for loss of production.                                                                                                                                       (1 Mark)

 (a) 


Power outage

 (b) 


Absenteeism

 (c) 


Poor staff training 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

Block 4, 15 question(s), maximum score 15

Question Block - 4

SECTION 3: QUESTION 3:


This Section will cover the following Exit Level outcome:


TOTAL WEIGHTING: 15 MARKS 

TIME: 15 MINUTES

1 of 15

Question ID: 100012208249

Is the following statement true or false?                                                                                                                                          (1 Mark)

Usual PPE for an operator in a Braiding department would include a dust mask and ear plugs.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 15

Question ID: 100012208250

Would you agree with the following statement:                                                                                                                                (1 Mark)

All safety related incidents or accidents should be reported at the end of each shift.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

3 of 15

Question ID: 100012208253

Uptwisting machine safety controls could include which of the following:                                                                                              (1 Mark)

 (a) 


Warning lights and sirens

 (b) 


Emergency stop buttons       

 (c) 


Sensors ensuring inspection doors are closed before the machine can be started         

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 15

Question ID: 100012208258

Which of the following safety procedures would apply to most braiding departments?                                                                         (1 Mark)

 (a) 


Comply with all the health and safety precautions related to hazardous chemicals    

 (b) 


Use necessary personal protective equipment where required     

 (c) 


Ensure the machine lock-out procedures are applied    

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 15

Question ID: 100012208260

In the case of an emergency in the braiding preparation and braiding departments, all employees should immediately do which of the following? (1 Mark)

 (a) 


Stop machines as required

 (b) 


Report to your assembly point

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 15

Question ID: 100012208263

Is the following statement true or false?                                                                                                                                          (1 Mark)

Accurate records of waste are important in order to ensure waste can be kept to a minimum.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

7 of 15

Question ID: 100012208266

Is the following statement true or false?                                                                                                                                          (1 Mark)

‘Consequences of excessive waste could include possible legal action’.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

8 of 15

Question ID: 100012208268

Waste control interventions could include which of the following:                                                                                                          (1 Mark)

 (a) 


Clean material waste being fed back into the production system

 (b) 


Visible waste control records displayed in the department

 (c) 


Clear identification and separation of waste

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 15

Question ID: 100012208270

Waste control reports may be useful for which of the following reasons:                                                                                               (1 Mark)

 (a) 


Determining future processing costs   

 (b) 


Considering alternative processing methods     

 (c) 


Reviewing the types of fibres being processed

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

10 of 15

Question ID: 100012208273

The disposal requirements for all forms of waste such as metal, plastic, general waste, substandard product and product off cuts, could include which of the following? (1 Mark)

 (a) 


Careful separation of different types of waste

 (b) 


Clearly marked designated bins

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

11 of 15

Question ID: 100012208277

Basic quality control principles applied in a typical braiding department include which of the following:                                               (1 Mark)

 (a) 


Documentation of Non-conformance products to work toward preventing reoccurrence of such problems

 (b) 


Accessing good quality yarn for processing

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

12 of 15

Question ID: 100012208281

Which of the following product faults do not occur during processing yarn on a typical braiding machine?                                          (1 Mark)

 (a) 


Filamentation

 (b) 


Oligomer deposits

 (c) 


All of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

13 of 15

Question ID: 100012208282

Recorded information can be used for which of the following reasons?                                                                                                (1 Mark)

 (a) 


Identify possible staff training needs

 (b) 


Identify areas for productivity improvement

 (c) 


Maintain correct manufacturing and related costs

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

14 of 15

Question ID: 100012208285

Which of the following information would usually need to be recorded regarding non-conformance product faults?                            (1 Mark)

 (a) 


Quality change information

 (b) 


Absentees

 (c) 


Machine downtime

 (d) 


Accidents and incidents

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

15 of 15

Question ID: 100012208286

Company established codes and are necessary for which of the following reasons?                                                                           (1 Mark)

 (a) 


Improve machine efficiency

 (b) 


Avoid mixing of different qualities

 (c) 


Satisfy customer requirements

 (d) 


Decrease risk of overproduction 

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes: