EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

10. All cellular phones must be switched off for the duration of the EISA.

11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

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1. Learner Name(s) & Surname 

2. ID Number                        

3. EISA Registration Number 

2 of 2

Question ID: 100011950536

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Question type File upload not supported

Block 2, 40 question(s), maximum score 40

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcomes:

• ELO 01: Accurately interpret typical textile dyeing recipes identifying all specified requirements. 

• ELO 02: Prepare textile dyeing machines and equipment to comply with requirements for the specific textile product. 

• ELO 03:Operate textile dyeing machines whilst ensuring optimisation of the production process. 

TOTAL WEIGHTING: 40 MARKS 

TIME: 40 MINUTES

1 of 40

Question ID: 100012204569

Would you agree with the following statement?                                                                                                                               (1 Mark)

Most textile substrates can be dyed with the same type of dyestuff.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

2 of 40

Question ID: 100012204570

Would you agree with the following statement?                                                                                                                               (1 Mark)

Dyestuffs are generally classified according to the textile substrates which will undergo the dyeing process.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 40

Question ID: 100012204571

Which of the following should be included in the labelling of chemicals and dyes?                                                                               (1 Mark)

 (a) 

Batch number

 (b) 

Chemical name 

 (c) 

Date of manufacture    

 (d) 

Handling and care requirements    

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

4 of 40

Question ID: 100012204572

Which of the following would be regarded as more harmful, and therefore requiring extra care during the weighing procedure?        (1 Mark)

 (a) 

Direct dyes   

 (b) 

Acid dyes    

 (c) 

Mild ascetic acid     

 (d) 

Hydros

 (e) 

Sodium chloride    

 (f) 

Indirect dyes 

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

5 of 40

Question ID: 100012204573

What would a pH of 3,5 be regarded as?                                                                                                                                               (1 Mark)

 (a) 

An Acid

 (b) 

An alkali

 (c) 

Pure water

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 40

Question ID: 100012204574

Why are Chemical safety procedures in place?                                                                                                                                     (1 Mark)

 (a) 

To protect the operators

 (b) 

To protect contamination of waste water which could end up in a river

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

7 of 40

Question ID: 100012204578

How must chemical spillages be addressed?                                                                                                                                        (1 Mark)

 (a) 

By the normal cleaning staff on each shift

 (b) 

By the dyeing machine operator

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

8 of 40

Question ID: 100012204579

Which of the following would be necessary when dealing with hazardous materials?                                                                          (1 Mark)

 (a) 

Gloves

 (b) 

Safety boots 

 (c) 

Goggles

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

9 of 40

Question ID: 100012204580

Which of the following machines would not be suitable for dyeing most polyester substrates?                                                            (1 Mark)

 (a) 

Hank dyeing    

 (b) 

Atmospheric jig        

 (c) 

Space dying

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

10 of 40

Question ID: 100012204581

Chemicals and dyes are usually measured in?                                                                                                                                      (1 Mark)

 (a) 

Cubic centimetres cc

 (b) 

Mass g/kg

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 40

Question ID: 100012204583

Is the following statement true or false?                                                                                                                                          (1 Mark)

An A-Frame is very useful both in loading and unloading fabric on a Jet dyeing machine.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

12 of 40

Question ID: 100012204584

Which of the following components would not be found on a range of typical dyeing machines:                                                          (1 Mark)

 (a) 

Heat exchanger    

 (b) 

Circulation pump    

 (c) 

Spinneret

 (d) 

Filter unit     

 (e) 

Safety valve    

 (f) 

Temperature gauge

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

13 of 40

Question ID: 100012204585

An addition tank on a jet dyeing machine will allow what?                                                                                                                     (1 Mark)

 (a) 

Dyestuff to be fed into a machine already under pressure

 (b) 

Chemicals to be fed into a machine already under pressure

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

14 of 40

Question ID: 100012204589

A machine guard is designed for what purpose?                                                                                                                                   (1 Mark)

 (a) 

To protect the operator from moving parts

 (b) 

To protect the operator from hot elements on the machine 

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 40

Question ID: 100012204593

What is the purpose of a dispenser device?                                                                                                                                          (1 Mark)

 (a) 

To ensure the accurate measurement of chemicals

 (b) 

To ensure the accurate measurement dyestuffs

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

16 of 40

Question ID: 100012204598

When weighing out chemicals, when should you tare the scale?                                                                                                          (1 Mark)

 (a) 

After filling the container with the chemicals

 (b) 

Before filling the container with the chemicals

 (c) 

While filling the container with the chemicals

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

17 of 40

Question ID: 100012204602

Which dyeing machine would be best suited for dyeing a very delicate polyester fabric with a width of 1,5 meters?                           (1 Mark)

 (a) 

Jet dyeing machine    

 (b) 

Hank dyeing machine      

 (c) 

Winch dyeing machine   

 (d) 

Beam dyeing machine

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

18 of 40

Question ID: 100012205029

Would you agree with the following statement:                                                                                                                                (1 Mark)

Following all work ticket instructions is critical to ensure consistent dyed product manufacture, continuity of production and to avoid over runs.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

19 of 40

Question ID: 100012205036

Would you agree with the following statement:                                                                                                                                (1 Mark)

It is not the operator’s duty to ensure there is sufficient raw materials available according to the product specification for the next batch. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

20 of 40

Question ID: 100012205040

Machine documentation related setting up a dyeing machine could include which of the following:                                                     (1 Mark)

 (a) 

Product specifications card 

 (b) 

Prestart checklist

 (c) 

Start-up procedure documents 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

21 of 40

Question ID: 100012205046

Usual PPE for an operator in a dyeing department would include which of the following:                                                                     (1 Mark)

 (a) 

A dust mask

 (b) 

Ear plugs 

 (c) 

Safety boots

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

22 of 40

Question ID: 100012205057

Machine safety controls which need to be checked before start-up, could include which of the following:                                           (1 Mark)

 (a) 

Machine guards in place  

 (b) 

Emergency stop buttons

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

23 of 40

Question ID: 100012205094

When preparing a dyeing machine for start-up, it could include which of the following:                                                                        (1 Mark)

 (a) 

Identify and locate the batch to be processed as per specification for the production run   

 (b) 

Enter batch details on the production sheet or scan the batch if required     

 (c) 

Verify that the correct programme is displayed on the micro-processes as detailed on the specification    

 (d) 

Prepare and set up the dyeing machine for the identified material to be processed   

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

24 of 40

Question ID: 100012205738

Is the following statement true or false?                                                                                                                                          (1 Mark)

The timing and stage of the dye cycle is critical in determining when dyes and chemicals will be loaded on a typical dyeing.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

25 of 40

Question ID: 100012205739

Would you agree with the following statement:                                                                                                                                (1 Mark)

Some dyeing processes will require the operator to sew the leading end to the tail end of the substrate to form a continuous loop, to circulate through the dye machine.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

26 of 40

Question ID: 100012205740

A dyeing machine start up would not include which of the following actions:                                                                                        (1 Mark)

 (a) 

Batch is loaded according to the product specification

 (b) 

Prestart checklist completed and signed off by the operator

 (c) 

All safety devices must be in place

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

27 of 40

Question ID: 100012205741

Some dyeing processes require a magnet to be sewn onto the substrate, so that:                                                                               (1 Mark)

 (a) 

They can identify where the join is

 (b) 

A sensor can measure the rate of circulation of the substrate

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

28 of 40

Question ID: 100012205742

Machine documentation related setting up a dyeing machine for start-up could include which of the following:                                   (1 Mark)

 (a) 

Product specifications card

 (b) 

Prestart checklist

 (c) 

Start-up procedure documents 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

29 of 40

Question ID: 100012205743

What will you do if your machine needs starting at the time of your lunch break?                                                                                 (1 Mark)

 (a) 

Start the machine after lunch

 (b) 

Ask a fellow operator to start the machine for you

 (c) 

Start the machine and then take your lunch break

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

30 of 40

Question ID: 100012205744

The best start-up procedure for a dyeing machine is explained where?                                                                                                (1 Mark)

 (a) 

In your training resource

 (b) 

The machine supplier manual

 (c) 

The checklist posted on the side of the machine

 (d) 

Standard operating procedure (SOP)

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

31 of 40

Question ID: 100012205745

Is the following statement true or false?                                                                                                                                          (1 Mark)

The senior operator must approve all settings before starting the automatic dispensing system.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

32 of 40

Question ID: 100012205746

Would you agree with the following statement?                                                                                                                              (1 Mark)

Substrate supply problems must be addressed immediately by the oncoming shift.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

33 of 40

Question ID: 100012205747

Is the following statement true or false?                                                                                                                                          (1 Mark)

Some dyeing machine operators need to enter batch details on the production sheet, or scan the batch if required at the required stages of production, in order to track the progress of the specific order. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

34 of 40

Question ID: 100012205748

Dyeing machine start up procedure would include which of the following actions:                                                                                (1 Mark)

 (a) 

Substrate is loaded according to the product plan

 (b) 

Prestart checklist completed and signed off by the shift dyer

 (c) 

All safety devices must be in place

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

35 of 40

Question ID: 100012205749

Offloading of the substrate must be in, or on:                                                                                                                                        (1 Mark)

 (a) 

An A-Frame

 (b) 

A container suitable for the next process

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

36 of 40

Question ID: 100012205766

Which of the following does not need to be done at starting up a quality changeover:                                                                         (1 Mark)

 (a) 

Thorough cleaning of the machine    

 (b) 

Quality change checklists approved and signed off   

 (c) 

Ensuring adequate raw material supplies are available for the next batch

 (d) 

Check safety switches are all working

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

37 of 40

Question ID: 100012205767

Doffing reports will usually include which of the following items of information:                                                                                     (1 Mark)

 (a) 

Mass or length   

 (b) 

Substrate type  

 (c) 

Batch number     

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

38 of 40

Question ID: 100012205768

While waiting to unload the dyeing machine you can do which of the following:                                                                                   (1 Mark)

 (a) 

Take your lunch break

 (b) 

Check your phone for any messages

 (c) 

Chat to fellow operators

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

39 of 40

Question ID: 100012205776

Which of the following safety procedures would apply to the dyeing process when unloading (doffing) the machine:                          (1 Mark)

 (a) 

Make sure all pumps have stopped running

 (b) 

Comply with all the health and safety precautions 

 (c) 

Use necessary personal protective equipment where required

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

40 of 40

Question ID: 100012205777

Documentation related to setting up a typical dyeing machine will likely include which of the following items of information:              (1 Mark)

 (a) 

Machine number   

 (b) 

Date and time    

 (c) 

Operator name  

 (d) 

Substrate details   

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

Block 3, 25 question(s), maximum score 25

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcome:

• ELO 04: Execute and motivate correct textile dyeing production methods to produce dyed textile to customer specifications. 

TOTAL WEIGHTING: 25 MARKS 

TIME: 25 MINUTES

1 of 25

Question ID: 100012205784

Is the following statement true or false:                                                                                                                                           (1 Mark)

Correct patrolling frequency will ensure any abnormalities can be identified and rectified as soon as possible. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 25

Question ID: 100012205785

Would you agree with the following statement?                                                                                                                               (1 Mark)

Patrolling is mainly the responsibility of the shift dyer.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

3 of 25

Question ID: 100012205792

Why is patrolling of the machines and processes important:                                                                                                                 (1 Mark)

 (a) 

Provides information for the operator to report on the shift log

 (b) 

Results in fewer processing faults

 (c) 

Keeps the operator active 

 (d) 

Helps to prevents accidents 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 25

Question ID: 100012205795

Dyeing machines with computer linked devices create what skills needed for the operator?                                                                (1 Mark)

 (a) 

Keener computer skills

 (b) 

Knowing when and how to respond to the information

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 25

Question ID: 100012205799

What will result if the patrolling sequence of the dyeing machines is accurately applied?                                                                    (1 Mark)

 (a) 

There will be fewer faults

 (b) 

Productivity will be improved

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 25

Question ID: 100012205802

While patrolling the dyeing machine you notice the substrate is not circulating what action should you take?                                     (1 Mark)

 (a) 

Stop the machine

 (b) 

Report to the supervisor immediately

 (c) 

Try to see the cause

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

7 of 25

Question ID: 100012205805

When recording non-conformance of the dyed substrate, it must include at least which of the following:                                            (1 Mark)

 (a) 

The fault code

 (b) 

The name of the quantity     

 (c) 

The date and time

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

8 of 25

Question ID: 100012205808

While patrolling the dyeing machine, you notice a process fault, what could be one of the reasons?                                                   (1 Mark)

 (a) 

A shortage of steam supply

 (b) 

Leaking control valves

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 25

Question ID: 100012205812

Which of the following is achieved by following the correct patrolling sequence in the dyeing department?                                         (1 Mark)

 (a) 

Fire risks are reduced

 (b) 

Improves the housekeeping requirements

 (c) 

Ensures any abnormalities can be identified and rectified as soon as possible

 (d) 

Improves machine utilisation 

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

10 of 25

Question ID: 100012205817

Which of the following statements are not correct to answer the following technique:                                                                          (1 Mark)

“The best inspection patrolling techniques could include”:

 (a) 

Visual inspection throughout the dyeing process 

 (b) 

Making sure pH setting are always checked and controlled

 (c) 

Information displayed on control panels is responded to

 (d) 

Samples taken at the end of the process to the laboratory for analysis

 (e) 

Feedback from the customer after delivery

 (f) 

Comparing the product with a sample of the required product

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

11 of 25

Question ID: 100012205819

Is the following statement true or false:                                                                                                                                           (1 Mark)

Correct monitoring of the control panel will ensure any abnormalities can be identified and rectified as soon as possible.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

12 of 25

Question ID: 100012205820

Would you agree with the following statement?                                                                                                                               (1 Mark)

Written production records have limited value, since most of the information would be available from the machine monitoring devices. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

13 of 25

Question ID: 100012205821

Is the following statement true or false:                                                                                                                                           (1 Mark)

Correct monitoring of the Ph values according the SOP will help to ensure dyeing faults will be reduced or even eliminated.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

14 of 25

Question ID: 100012205829

Dyeing machines without computer linked devices create what skills needed for the operator?                                                           (1 Mark)

 (a) 

Keener monitoring skills

 (b) 

Knowing when to doff the machine

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 25

Question ID: 100012205834

What will result if the monitoring device of the dyeing machine is set correctly?                                                                                  (1 Mark) 

 (a) 

Machine efficiency will be optimized

 (b) 

There will be fewer faults

 (c) 

Productivity will be improved

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

16 of 25

Question ID: 100012205838

While monitoring the dyeing machine you notice the steam pressure has dropped, what action should you take?                              (1 Mark)

 (a) 

Stop the machine

 (b) 

Report to the shift dyer immediately

 (c) 

Try to see the cause while waiting for further instruction

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

17 of 25

Question ID: 100012205840

While monitoring the dyeing machine, you notice the water level is dropping, what could be one of the reasons?                              (1 Mark)

 (a) 

Leaking valves

 (b) 

Water level controller not working

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

18 of 25

Question ID: 100012205841

Which of the following is achieved by responding to information on the monitoring panel?                                                                  (1 Mark)

 (a) 

Fire risks are identified

 (b) 

Ensures any abnormalities can be identified and rectified as soon as possible

 (c) 

Improves machine utilisation 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

19 of 25

Question ID: 100012205843

When monitoring the dyeing substrate, what information should the operator have available:                                                             (1 Mark)

 (a) 

The customer’s name, if possible

 (b) 

The name or code of the substrate     

 (c) 

The expected completion time

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

20 of 25

Question ID: 100012205847

Which of the following statements are NOT correct to answer the following technique:                                                                        (1 Mark)

“The best monitoring techniques could include”

 (a) 

The goal of ensuring any non-conformance can be identified and rectified as soon as possible

 (b) 

To ensure any non-conformance can be reported to the oncoming shift

 (c) 

Visual inspection of all controls and gauges throughout the dyeing cycle

 (d) 

Making sure pH setting are always checked and controlled

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

21 of 25

Question ID: 100012205965

Is the following statement true or false?                                                                                                                                          (1 Mark)

Control panel settings are critical at the start of a new production run. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

22 of 25

Question ID: 100012205967

When must warnings from the control panel be reported?                                                                                                                    (1 Mark)

 (a) 

Before the next shift comes on duty

 (b) 

At the end of the shift.

 (c) 

immediately

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

23 of 25

Question ID: 100012206118

The control panel is not able to identify which of the following important information:                                                                           (1 Mark)

 (a) 

pH levels

 (b) 

Incorrect recipe

 (c) 

Expected colour fastness properties

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

24 of 25

Question ID: 100012206120

Which actions would you recommend to ensure production capacity is optimized?                                                                              (1 Mark)

 (a) 

Good production planning

 (b) 

Preventative maintenance

 (c) 

Operator training

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 25

Question ID: 100012206121

What actions could you take to ensure downtime is minimized?                                                                                                           (1 Mark)

 (a) 

During the dyeing cycle, make time to start preparing the next batch to be processed

 (b) 

Respond immediately to control panel warnings

 (c) 

Cleaning empty trolleys ready to receive the doffed substrate

 (d) 

Doffing the machine immediately the dye cycle is complete

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

Block 4, 25 question(s), maximum score 25

Question Block - 4

SECTION 3: QUESTION 3:

This Section will cover the following Exit Level outcomes:

• ELO 05: Monitor textile dyeing processes to identify typical textile dyeing faults and take corrective action or report via the appropriate channels. 

• ELO 07: Fulfil all necessary administrative duties in the dye house. 

TOTAL WEIGHTING: 25 MARKS 

TIME: 25 MINUTES

1 of 25

Question ID: 100012206122

Is the following statement true or false:                                                                                                                                           (1 Mark)

Machine faults often have a direct impact on the quality, but seldom affect the expected output.    

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

2 of 25

Question ID: 100012206130

Would you agree with the following statement?                                                                                                                               (1 Mark)

Process non-conformance faults will lead to increase costs and possible loss of customers. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 25

Question ID: 100012206142

What is the main reason why patrolling of the dyeing machines and processes are important:                                                            (1 Mark)

 (a) 

Provides information for the operator to report on the shift log

 (b) 

Results in fewer processing faults

 (c) 

Keeps the operator active 

 (d) 

Helps to prevents accidents 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 25

Question ID: 100012206179

Which inspection technique is best for identifying product faults in dyeing?                                                                                          (1 Mark)

 (a) 

Visual checks only at the end

 (b) 

Sampling after production

 (c) 

Regular pH checks during dyeing

 (d) 

Feedback ignored until delivery

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 25

Question ID: 100012206207

What will result if the monitoring techniques of the dyeing machines are accurately applied?                                                              (1 Mark)

 (a) 

There will be fewer faults

 (b) 

Productivity will be improved

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 25

Question ID: 100012206208

While monitoring the dyeing machine you notice the circulation pump is leaking, what action should you take?                                 (1 Mark)

 (a) 

Stop the machine

 (b) 

Report to the supervisor immediately

 (c) 

Try to see the cause while waiting for instruction

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

7 of 25

Question ID: 100012206209

Which of the following statements are not correct to answer the following technique:                                                                          (1 Mark)

“The best inspection techniques could include”

 (a) 

Visual inspection throughout the manufacturing process 

 (b) 

Information displayed on control panels

 (c) 

Feedback from the customer after delivery

 (d) 

Comparing the product with a sample of the required product

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 25

Question ID: 100012206211

Is the following statement true or false?                                                                                                                                          (1 Mark)

‘A typical process fault on a dyeing machine at the start of a new product run is the incorrect temperature in the dyeing chamber.’

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

9 of 25

Question ID: 100012206213

Would you agree with the following statement?                                                                                                                               (1 Mark)

‘Does quality mean producing products fit for end purpose?’

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

10 of 25

Question ID: 100012206214

Which of the following product faults do not occur during any Dyeing process?                                                                                   (1 Mark)

 (a) 

Weft lines

 (b) 

Off-shade

 (c) 

Colour variations    

 (d) 

Rope marks   

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 25

Question ID: 100012206216

Which of the following could be included in a typical dyed product fault?                                                                                              (1 Mark)

 (a) 

Colour 

 (b) 

Expected colour fastness properties    

 (c) 

Expected light fastness properties 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

12 of 25

Question ID: 100012206217

Which of the following would be regarded as greige knitted fabric faults which need to be reported immediately?                              (1 Mark)

 (a) 

Moiré effect

 (b) 

Holes

 (c) 

Barre

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

13 of 25

Question ID: 100012206218

Which of the following would be regarded as machine faults?                                                                                                              (1 Mark)

 (a) 

Faulty circulation pump

 (b) 

Heat exchanger valves leaking

 (c) 

Inspection door not sealing

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

14 of 25

Question ID: 100012206219

Who has the main responsibility for prevention of product faults and defects?                                                                                     (1 Mark)

 (a) 

The supervisor

 (b) 

The dyeing machine operator

 (c) 

The shift mechanic

 (d) 

The quality controller

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 25

Question ID: 100012206224

Could an incorrect temperature cause:                                                                                                                                                 (1 Maek)

 (a) 

Off shade

 (b) 

Rope marks

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

16 of 25

Question ID: 100012206225

Whose responsibility is it to identify and record non-conforming product faults?                                                                                   (1 Mark)

 (a) 

The fabric inspection department

 (b) 

The supervisor

 (c) 

The dyeing machine operator

 (d) 

The mechanic

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

17 of 25

Question ID: 100012206226

Poorly cleaned machines prior to start-up, could cause which of the following:                                                                                    (1 Mark)

 (a) 

Late deliveries

 (b) 

Rope marks

 (c) 

Off shade

 (d) 

Dye stains

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

18 of 25

Question ID: 100012206228

If contaminated substrate is identified, what corrective action will need to be taken:                                                                            (1 Mark)

 (a) 

Immediate action by the operator

 (b) 

The substrate segregated into a designated holding area

 (c) 

Note the time when identified and relevant machine settings at the time

 (d) 

Awaiting further instruction from the shift dyer

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

19 of 25

Question ID: 100012206230

At the start of a new product on a textile wet dyeing machine, which of the following is most important?                                            (1 Mark)

 (a) 

Thorough cleaning of the machine

 (b) 

Quality change checklists approved and signed off    

 (c) 

Ensuring adequate substrate supplies are available for the next batch

 (d) 

The correct temperature in the dyeing chamber has been reached    

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

20 of 25

Question ID: 100012206231

At the start of a new products, who is responsible to reset the machine?                                                                                             (1 Mark)

 (a) 

The technician

 (b) 

The operator

 (c) 

The shift dyer

 (d) 

The laboratory

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

21 of 25

Question ID: 100012206248

Is the following statement true or false:                                                                                                                                           (1 Mark)

Accurate records of production are important in order to check on the operators.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

22 of 25

Question ID: 100012206254

Is the following statement true or false:                                                                                                                                           (1 Mark)

Non-conformance means quality not meeting required product specifications.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

23 of 25

Question ID: 100012206264

What would you suggest is the main reason, or reasons for generating production records:                                                               (1 Mark) 

 (a) 

To assist the costing department in establishing the product costs

 (b) 

To be able to track progress and confirm possible delivery dates to the customer

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

24 of 25

Question ID: 100012206270

Production performance reports may also be useful for which of the following:                                                                                    (1 Mark)

 (a) 

Determining future processing costs   

 (b) 

Considering alternative processing methods     

 (c) 

Identifying operator training needs     

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 25

Question ID: 100012206275

What are some reasons why all new non-conformance reports must be completed accurately:                                                          (1 Mark)

 (a) 

They can assist with the training of new dyeing machine operators

 (b) 

They can be used to trace any possible non-conformance reported on by the customer using the product

 (c) 

They can assist with the costing of the specific product

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

Block 5, 10 question(s), maximum score 10

Question Block - 5

SECTION 4: QUESTION 4:

This Section will cover the following Exit Level outcome:

• ELO 06: Apply key safety requirements related to chemicals, dyes and textile dyeing hazards.

TOTAL WEIGHTING: 10 MARKS 

TIME: 10 MINUTES

1 of 10

Question ID: 100012206279

Would you agree with the following statement:                                                                                                                                (1 Mark)

‘All safety related incidents or accidents should be reported at the end of each shift’

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

2 of 10

Question ID: 100012206281

Would you agree with the following statement:                                                                                                                                (1 Mark)

‘It is critical to check the condition of all the door seals when setting up the dye machine for a new batch’.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 10

Question ID: 100012206282

Which of the following safety procedures would apply to most Dyeing departments?                                                                           (1 Mark)

 (a) 

Comply with all the health and safety precautions related to hazardous cleaning chemicals    

 (b) 

Use necessary personal protective equipment where required     

 (c) 

Ensure the machine lock-out procedures are applied    

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

4 of 10

Question ID: 100012206283

Which of the following PPE would apply to most operators while working on the dyeing machine?                                                     (1 Mark)

 (a) 

Protective clothing

 (b) 

Safety boots

 (c) 

Ear plugs

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

5 of 10

Question ID: 100012206285

A safety inspection list would include which of the following?                                                                                                                (1 Mark)

 (a) 

All firefighting equipment in good order  

 (b) 

Evacuation procedure in place 

 (c) 

First aid boxes adequately stocked and adequate first aiders available according to legislation requirements

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

6 of 10

Question ID: 100012206292

Is the following statement true or false:                                                                                                                                           (1 Mark)

Accurate records of waste are important in order to ensure waste can be kept to a minimum.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

7 of 10

Question ID: 100012206295

Waste control reports may be useful for which of the following reasons:                                                                                               (1 Mark)

 (a) 

Determining future processing costs   

 (b) 

Considering alternative processing methods     

 (c) 

Identifying operator training needs     

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

8 of 10

Question ID: 100012206301

Waste control measures are important in a dyeing operation for which of the following reasons:                                                         (1 Mark)

 (a) 

Contamination of waste water which could end up in a river

 (b) 

To protect the operators

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 10

Question ID: 100012206306

Dyeing product waste must be accurately identified for which of the following reasons:                                                                       (1 Mark)

 (a) 

To ensure proper analysis

 (b) 

To ensure appropriate disposal can be carried out

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 10

Question ID: 100012206310

Waste control interventions could include which of the following:                                                                                                          (1 Mark)

 (a) 

Reviewing some recipes

 (b) 

Visible waste control records displayed in the department

 (c) 

Clear identification and separation of waste

 (d) 

Good operator training

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.