EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

 

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CANDIDATE INSTRUCTIONS






1 of 2

Question ID: 100011950523

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2 of 2

Question ID: 100011950536

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Block 2, 14 question(s), maximum score 14

Question Block - 2

SECTION 1: QUESTION 1:


This Section will cover the following Exit Level outcomes:


TOTAL WEIGHTING: 14 MARKS 

TIME: 14 MINUTES

1 of 14

Question ID: 100012250322

Would you agree with the following statement:                                                                                                                                (1 Mark)

Combed cotton is often blended with Polyester on a drawframe for men’s shirting, since cotton assists with absorption of perspiration, while polyester provides easy care and crease resistance.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 14

Question ID: 100012250323

Which of the following would be included in the duties of a typical sliver lap operator at the commencement of the production run?(1 Mark)  

 (a) 


Clean the sliver lap machines as required   

 (b) 


Load the drawframe colour coded cans under the creel as required 

 (c) 


Enter quality details on the production sheet

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

3 of 14

Question ID: 100012250324

When selecting raw material to be loaded on a typical comber, which of the following would be relevant:                                           (1 Mark)

 (a) 


Sliver lap bobbin colour 

 (b) 


Can colour of the combed cotton

 (c) 


All of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 14

Question ID: 100012250325

Problems during the commencement of the production on a sliver lap machine could include which of the following:                         (1 Mark)

 (a) 


Incorrect sliver supply

 (b) 


Incorrect speeds

 (c) 


Incorrect draft settings  

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 14

Question ID: 100012250326

Which of the following would be included in the duties of a typical Sliver lap operator to make sure they are safe to use?                 (1 Mark)

 (a) 


Machine guards in place     

 (b) 


Clean the Sliver lap machines as required to avoid contamination   

 (c) 


Load the drawframe colour coded cans under the creel as required 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 14

Question ID: 100012250328

Machine set up could include which of the following actions:                                                                                                                (1 Mark)

 (a) 


Ensure all the safety guards are in position

 (b) 


Check detail such as machine settings from micro-processor to avoid non-compliance

 (c) 


Read and interpret the work instruction and select the correct program 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

7 of 14

Question ID: 100012250329

Drawframe and safety controls could include which of the following:                                                                                                    (1 Mark)

 (a) 


Sensors ensuring inspection doors are closed before the machine can be started

 (b) 


Machine guards in place     

 (c) 


Emergency stop buttons in working order      

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

8 of 14

Question ID: 100012250330

Machine set up on a drawframe machine could include which of the following actions:                                                                        (1 Mark)

 (a) 


Check or set draft setting

 (b) 


Ensue correct carded sliver cans are under the creel – colour coded

 (c) 


Ensure all the safety guards are in position

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 14

Question ID: 100012250331

Problems during the starting process on a combing machine could include which of the following:                                                     (1 Mark)

 (a) 


Incorrect sliver lap bobbin supply

 (b) 


Blocked filter boxes

 (c) 


Incorrect and combing settings

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

10 of 14

Question ID: 100012250332

Machine set up on a combing machine could include which of the following actions:                                                                           (1 Mark)

 (a) 


Verify that the correct programme is displayed on the micro-processes as detailed on the specification

 (b) 


Bins are set and ready to receive the noil

 (c) 


Check detail such as draft settings from the machine control panel to ensure proper fiber processing and uniformity in the sliver.

 (d) 


Prestart checklist completed and signed off by the senior official

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

11 of 14

Question ID: 100012250333

Which of the following settings and details will be important to produce the required product on a sliver lap?                                     (1 Mark)

 (a) 


Draft setting

 (b) 


Machine Speed

 (c) 


Air Pressure 

 (d) 


Drawframe can colours

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

12 of 14

Question ID: 100012250335

Is the following statement True or False:                                                                                                                                         (1 Mark)

When selecting raw material to be loaded under the creel of the sliver lap machine, it is critical for the drawframe can colour coding to be correct.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

13 of 14

Question ID: 100012250517

Would you agree with the following statement:                                                                                                                                (1 Mark)

A comber machine work instruction would usually include at least the following information:

Noil bin cleaning requirements, Sliver lap bobbin colour codes are correct, and Control panel settings are correct. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

14 of 14

Question ID: 100012250520

Would you agree with the following statement:                                                                                                                                (1 Mark)

A drawframe work instruction would usually include at least the following information:

Filter bag cleaning requirements, Card sliver can colour codes are correct, Control panel settings. 

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

Block 3, 80 question(s), maximum score 80

Question Block - 3

SECTION 2: QUESTION 2:


This Section will cover the following Exit Level outcomes:


TOTAL WEIGHTING: 80 MARKS 

TIME: 80 MINUTES

1 of 80

Question ID: 100012250525

Is the following statement True or False:                                                                                                                                         (1 Mark)

When selecting raw material to be loaded under the creel of the sliver lap machine, it is critical for the carding machine can colour coding to be correct.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

2 of 80

Question ID: 100012250547

Would you agree with the following statement:                                                                                                                                (1 Mark)

A sliver lap and comber start-up instruction would usually include at least the following information:

Filter bag cleaning requirements, sliver can colour codes, Control panel settings.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

3 of 80

Question ID: 100012250550

Is the following statement True or False:                                                                                                                                         (1 Mark)

The machine pre-start checks are usually based on company requirements and the machine manufacturers instruction manual.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

4 of 80

Question ID: 100012250551

Prestart safety precautions and procedures for a combing machine would not include which of the following?                                   (1 Mark)

 (a) 


Lockout devices in place to prevent premature machine start up

 (b) 


Checking the expiry date on the fire extinguishers

 (c) 


All inspection doors closed

 (d) 


Filling in the shift log


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 80

Question ID: 100012250552

Problems during the starting process on a sliver lap machine could include which of the following:                                                     (1 Mark)

 (a) 


Incorrect bobbin colour

 (b) 


Incorrect drawframe sliver supply

 (c) 


Blocked filter boxes

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 80

Question ID: 100012250555

Which of the following settings will be important to produce the required product on a sliver lap machine?                                         (1 Mark)

 (a) 


Twist direction

 (b) 


Draft

 (c) 


Air Pressure 

 (d) 


Merge


Meta Tags:

Level of Question (Middle Order)


Outcomes:

7 of 80

Question ID: 100012250558

Which of the following product specifications do not apply to start-up processes on a typical drawframe?                                          (1 Mark)

 (a) 


Fibre type

 (b) 


Card sliver can colour

 (c) 


Tex number

 (d) 


Bobbin Colour


Meta Tags:

Level of Question (Middle Order)


Outcomes:

8 of 80

Question ID: 100012250562

Machine set up on a combing machine would not include which of the following actions:                                                                    (1 Mark)

 (a) 


Prestart checklist completed and signed off by the operator

 (b) 


Check details such as machine settings from micro-processor 

 (c) 


All safety devices must be in place

 (d) 


Fill in start-up procedure documents 


Meta Tags:

Level of Question (Middle Order)


Outcomes:

9 of 80

Question ID: 100012250570

What action would you take, after identifying a shortage of fibre supply on the drawframe at start up?                                               (1 Mark)

 (a) 


Report to the supervisor in the carding department

 (b) 


Stop some of the machines and report to the supervisor immediately

 (c) 


Report to the cardroom supervisor immediately

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

10 of 80

Question ID: 100012250573

Which of the following is critical for ensuring the correct start-up sequence and fibre parallelisation during sliver production?           (1 Mark)

 (a) 


Ensuring all sliver laps are of the same colour code

 (b) 


Following the work instruction and product specifications

 (c) 


Adjusting twist direction settings on the drawframe

 (d) 


Checking machine settings for correct sliver formation

 (e) 


Skipping non-conformance documentation 

 (f) 


Ignoring the methods of fibre parallelisation


Meta Tags:

Level of Question (Higher Order)


Outcomes:

11 of 80

Question ID: 100012250576

Is the following statement True or False:                                                                                                                                         (1 Mark)

Following all work instructions is critical to ensure consistent overall yarn manufacture, efficiency, continuity of production and avoid over runs.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

12 of 80

Question ID: 100012250578

Would you agree with the following statement:                                                                                                                                (1 Mark)

If production targets are not achieved it could result in late deliveries, loss of customers and subsequent loss of jobs.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

13 of 80

Question ID: 100012250579

Is the following statement True or False:                                                                                                                                         (1 Mark)

If Process monitoring techniques are accurately applied, there should be fewer processing faults.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

14 of 80

Question ID: 100012250580

What could result from incorrect atmospheric conditions in the combing department?                                                                         (1 Mark)

 (a) 


An increased risk of fire

 (b) 


An increase in productivity

 (c) 


An increased risk of static generation

 (d) 


Unacceptable working conditions for the operator


Meta Tags:

Level of Question (Middle Order)


Outcomes:

15 of 80

Question ID: 100012250582

A production plan to achieve continuous production in the sliver lap, combing and drawframe department will usually include which of the following: (1 Mark)

 (a) 


Sliver can or bobbin colour coding requirements

 (b) 


Customer name

 (c) 


Product type

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

16 of 80

Question ID: 100012250583

Which of the following actions would contribute to achieving optimum machine efficiency?                                                                 (1 Mark)

 (a) 


Reduced absenteeism

 (b) 


Good production planning

 (c) 


Operator training

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

17 of 80

Question ID: 100012250584

Incorrect process monitoring in the drawframe, sliver lap and combing department could result in which of the following?                 (1 Mark)

 (a) 


An increase in unnecessary waste

 (b) 


A decrease in productivity 

 (c) 


An increase in undetected faults

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

18 of 80

Question ID: 100012250585

What could be the main result of not meeting the production plan:                                                                                                       (1 Mark)

 (a) 


The product may not meet the minimum quality requirements

 (b) 


The machine speed will need to be increased

 (c) 


Possible late deliveries

 (d) 


No annual bonus


Meta Tags:

Level of Question (Middle Order)


Outcomes:

19 of 80

Question ID: 100012250586

If production targets are not achieved due to variations in temperature, air pressure and humidity settings, what could be the result?          (1 Mark)

 (a) 


A drop in productivity

 (b) 


Increased waste

 (c) 


It could result in loss of customers

 (d) 


Late deliveries

 (e) 


It could result in subsequent loss of jobs

 (f) 


All of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

20 of 80

Question ID: 100012250587

Which of the following actions would contribute to achieving optimum machine efficiency in the sliver lap, combing and drawframe departments?  (1 Mark)

 (a) 


Manager, supervisor and operator training

 (b) 


A good preventative maintenance program

 (c) 


Reduced absenteeism

 (d) 


Good production planning

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

21 of 80

Question ID: 100012250588

Is the following statement True or False:                                                                                                                                         (1 Mark)

Full sliver lap bobbins must be transported to the designated holding area, ready for the speedframe operator to collect as required.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

22 of 80

Question ID: 100012250595

Would you agree with the following statement:                                                                                                                                (1 Mark)

Large red stop buttons should only be used in the case of an emergency.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

23 of 80

Question ID: 100012250600

Is the following statement True or False:                                                                                                                                         (1 Mark)

Heavy sliver cans being doffed must always be handled with caution to prevent injury to the operator’s back or feet.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

24 of 80

Question ID: 100012250604

Which of the following safety procedures would apply to most drawframe process requirements when doffing?                                 (1 Mark)

 (a) 


Comply with all the health and safety precautions related to fibre processing

 (b) 


Use necessary personal protective equipment where required     

 (c) 


Ensure the drawframe machine lock-out procedures are applied during doffing   

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

25 of 80

Question ID: 100012250608

A drawframe operator’s fingers should not enter the inside of a can full of sliver when doffing for which of the following reasons:      (1 Mark)

 (a) 


It could injury to the fingers

 (b) 


It could result in a skin rash

 (c) 


It may cause damage the coiled slivers in the can

 (d) 


It may cause fibre contamination


Meta Tags:

Level of Question (Middle Order)


Outcomes:

26 of 80

Question ID: 100012250610

Machine safety guards fulfil which of the following functions not only during operation but also while doffing the drawframe?           (1 Mark)

 (a) 


They contain and control dust levels

 (b) 


They help to reduce noise levels

 (c) 


They protect the operator from possible injury

 (d) 


They help to reduce fibre contamination


Meta Tags:

Level of Question (Middle Order)


Outcomes:

27 of 80

Question ID: 100012250612

The doffing procedures for the drawframe machines with automatic doffing systems require which of the following safety precautions?       (1 Mark) 

 (a) 


Make sure hands and feet are away from all moving parts

 (b) 


Warn fellow workers or visitors of the possible dangers

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

28 of 80

Question ID: 100012250614

What action would you take, after identifying a shortage of sliver supply after doffing the drawframe machine?                                  (1 Mark)

 (a) 


Stop all the drawframes

 (b) 


Report to the supervisor in the carding department

 (c) 


Stop some of the machines and report to the supervisor immediately

 (d) 


Report to the card room supervisor immediately


Meta Tags:

Level of Question (Middle Order)


Outcomes:

29 of 80

Question ID: 100012250616

What are some of the important requirements related to the doffing of a sliver lap?                                                                             (1 Mark)

 (a) 


Place doffed full bobbins carefully in the transport trolley

 (b) 


Make sure your hands are clean

 (c) 


Ensure the correct colour empty bobbins are fitted

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

30 of 80

Question ID: 100012250617

Machine safety controls could include which of the following?                                                                                                              (1 Mark)

 (a) 


Emergency stop buttons       

 (b) 


Sensors ensuring inspection doors are closed before the machine can be started         

 (c) 


Adequate machine guards      

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

31 of 80

Question ID: 100012250622

Is the following statement True or False:                                                                                                                                         (1 Mark)

Correct patrolling sequence will ensure any abnormalities can be identified and rectified as soon as possible.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

32 of 80

Question ID: 100012250625

Would you agree with the following statement?                                                                                                                              (1 Mark)

The operator must monitor the creel area of both the drawframe and sliver lap machine to ensure smooth consistent flow of slivers into the relevant drafting arrangement.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

33 of 80

Question ID: 100012250742

Which of the following product faults can occur during processing fibres on a typical drawframe?                                                       (1 Mark)

 (a) 


Slubs

 (b) 


Sliver count variation

 (c) 


Filamentation

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

34 of 80

Question ID: 100012250743

What would you say is the main cause fibre contamination?                                                                                                                 (1 Mark)

 (a) 


Incorrect drafting settings

 (b) 


Incorrect temperature setting in the department

 (c) 


No thorough cleaning between quality changes

 (d) 


Wrong machine speeds


Meta Tags:

Level of Question (Middle Order)


Outcomes:

35 of 80

Question ID: 100012250821

Basic quality control principles applied in a typical combing department include which of the following:                                              (1 Mark)

 (a) 


Documentation of Non-conformance products to work toward preventing reoccurrence of such problems

 (b) 


Accessing good quality sliver lap bobbins for processing

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

36 of 80

Question ID: 100012250822

How would you describe the characteristics of a good quality end product coming from a drawframe machine?                                (1 Mark)

 (a) 


Uniform sliver

 (b) 


Required count – (Tex)

 (c) 


All of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

37 of 80

Question ID: 100012250823

Which of the following product faults could occur during processing fibres on a typical combing machine?                                         (1 Mark)

 (a) 


Slubs

 (b) 


Sliver count variation

 (c) 


Too much twist in sliver 

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

38 of 80

Question ID: 100012250825

Which of the following product faults do not occur during processing fibres on a typical combing machine?                                       (1 Mark)

 (a) 


Excessive neps

 (b) 


Filamentation

 (c) 


Oligomer deposits

 (d) 


Slubs

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

39 of 80

Question ID: 100012251595

Would you agree with the following statement:                                                                                                                                (1 Mark)

Bobbin colours are the only way a combing machine operator can correctly identify products that mostly look the same.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

40 of 80

Question ID: 100012251596

Which of the following product faults do not occur during processing fibres on a typical drawframe machine?                                    (1 Mark)

 (a) 


Filamentation

 (b) 


Oligomer deposits

 (c) 


All of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

41 of 80

Question ID: 100012251597

When would you suggest the best time to report combing quality defects that are outside the operator’s control?                              (1 Mark)

 (a) 


After completing the monitoring duties 

 (b) 


The next time the supervisor does his / her rounds

 (c) 


Immediately

 (d) 


After completing all necessary administrative duties


Meta Tags:

Level of Question (Middle Order)


Outcomes:

42 of 80

Question ID: 100012251598

The causes of common abnormalities on a drawframe could include which of the following:                                                               (1 Mark)

 (a) 


Faulty coiler operation

 (b) 


Incorrect drawframe speed   

 (c) 


Incorrect atmospheric settings for the department

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

43 of 80

Question ID: 100012251599

Which of the following problems should be solved by the drawframe operator, rather than the supervisor?                                        (1 Mark)

 (a) 


The need to reset atmospheric conditions

 (b) 


A shortage of material supply

 (c) 


Noisy motor bearings

 (d) 


A sliver break in the coiler


Meta Tags:

Level of Question (Middle Order)


Outcomes:

44 of 80

Question ID: 100012251600

Which of the following problems should be solved by the sliver lap operator, rather than the supervisor?                                           (1 Mark)

 (a) 


The need to reset atmospheric conditions

 (b) 


A shortage of material supply

 (c) 


Noisy motor bearings

 (d) 


A build-up of dust in the drafting area


Meta Tags:

Level of Question (Middle Order)


Outcomes:

45 of 80

Question ID: 100012251601

Which of the following problems should be solved by the combing machine operator, rather than the supervisor?                             (1 Mark)

 (a) 


A shortage of bobbins from the sliver lap department

 (b) 


A build-up of dust in the drafting area

 (c) 


The need to reset atmospheric conditions

 (d) 


Noisy motor bearings


Meta Tags:

Level of Question (Middle Order)


Outcomes:

46 of 80

Question ID: 100012251606

The quality change will usually include which of the following requirements:                                                                                        (1 Mark)

 (a) 


Reset all machine monitoring parameters

 (b) 


Follow a pre-start-up sequence of the relevant machines according to a checklist applying company-specific safety requirements.

 (c) 


Identify and locate the raw materials to be processed as per specification for the production run     

 (d) 


Enter batch details on the production sheet 

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

47 of 80

Question ID: 100012251607

The causes of common abnormalities on a combing machine could include which of the following:                                                    (1 Mark)

 (a) 


Incorrect comber setting    

 (b) 


Faulty coiler operation

 (c) 


Incorrect atmospheric settings for the department

 (d) 


Incorrect noil extraction setting

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

48 of 80

Question ID: 100012251613

Is the following statement True or False:                                                                                                                                         (1 Mark)

The combing machine operator is responsible to set the amount of noil extracted.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

49 of 80

Question ID: 100012251615

Would you agree with the following statement:                                                                                                                                (1 Mark)

The same sliver lap bobbin colours must be loaded on the combing machine.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

50 of 80

Question ID: 100012251616

Which of the following product faults does occur during processing fibres on a typical drawframe machine?                                      (1 Mark)

 (a) 


Incorrect sliver tex

 (b) 


Oligomer deposits

 (c) 


Filamentation

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

51 of 80

Question ID: 100012251617

Which of the following would not be classified as a typical combing machine fault?                                                                             (1 Mark)

 (a) 


Excessive dust

 (b) 


Noisy motor bearings

 (c) 


Wrong sliver lap supply

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

52 of 80

Question ID: 100012251618

Which of the following should be observed to ensure the smooth operation of the drawframe machine?                                            (1 Mark)

 (a) 


No interference with the machine's operations

 (b) 


Monitoring atmospheric conditions only

 (c) 


Increasing machine speed for better efficiency 

 (d) 


Ignoring production flow interruptions


Meta Tags:

Level of Question (Middle Order)


Outcomes:

53 of 80

Question ID: 100012251619

When would you suggest is the best time report product quality defects which are outside the operator’s control?                             (1 Mark)

 (a) 


After completing the monitoring duties 

 (b) 


The next time the supervisor does his / her rounds

 (c) 


Immediately

 (d) 


After completing all necessary administrative duties


Meta Tags:

Level of Question (Middle Order)


Outcomes:

54 of 80

Question ID: 100012251620

What is critical to ensure during the operation of the combing machine?                                                                                              (1 Mark)

 (a) 


Ignoring minor faults in the sliver

 (b) 


Ensuring product specifications are met

 (c) 


Increasing machine speed to meet targets

 (d) 


Reducing the amount of sliver processed


Meta Tags:

Level of Question (Middle Order)


Outcomes:

55 of 80

Question ID: 100012251621

Which of the following could cause disruption in the sliver production flow?                                                                                         (1 Mark)

 (a) 


Incorrect atmospheric conditions

 (b) 


Proper maintenance of the coiler

 (c) 


Continuous monitoring of the sliver lap machine

 (d) 


No interference with the drawframe operation

 (e) 


Accurate identification of raw materials

 (f) 


Ignoring minor machine faults


Meta Tags:

Level of Question (Higher Order)


Outcomes:

56 of 80

Question ID: 100012251622

Is the following statement True or False:                                                                                                                                         (1 Mark)

Patrolling and monitoring have different meanings.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

57 of 80

Question ID: 100012251623

Would you agree with the following statement:                                                                                                                                (1 Mark)

The operator must monitor the creeling area of the sliver lap machine to ensure a smooth consistent flow of slivers is being supplied to the drafting area.

 (a) 


Yes

 (b) 


No


Meta Tags:

Level of Question (Lower Order)


Outcomes:

58 of 80

Question ID: 100012251624

Is the following statement True or False:                                                                                                                                         (1 Mark)

The sliver lap machine is an ideal machine to blend the cotton fibres even more, before being fed into the comber.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

59 of 80

Question ID: 100012251625

Why is patrolling and monitoring of the machines and processes important:                                                                                        (1 Mark)

 (a) 


Provides information for the operator to report on the shift log

 (b) 


Results in fewer processing faults

 (c) 


Keeps the operator active 

 (d) 


Helps to prevents accidents


Meta Tags:

Level of Question (Middle Order)


Outcomes:

60 of 80

Question ID: 100012251626

When must patrolling be carried out by the Operator?                                                                                                                          (1 Mark)

 (a) 


When instructed by the Supervisor

 (b) 


At the end of the shift

 (c) 


At the beginning of the shift

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

61 of 80

Question ID: 100012251627

Which of the following is achieved by following the correct patrolling and monitoring sequence?                                                        (1 Mark)

 (a) 


Fire risks are reduced

 (b) 


Improves the housekeeping requirements

 (c) 


Ensures any abnormalities can be identified and rectified as soon as possible

 (d) 


Improves machine utilisation


Meta Tags:

Level of Question (Middle Order)


Outcomes:

62 of 80

Question ID: 100012251628

The correct patrolling route and frequency are important for the following main reason:                                                                      (1 Mark)

 (a) 


To keep the operator busy

 (b) 


To identify process faults as soon as possible

 (c) 


To control waste

 (d) 


To identify unsafe conditions


Meta Tags:

Level of Question (Middle Order)


Outcomes:

63 of 80

Question ID: 100012251629

The causes of common abnormalities could include which of the following:                                                                                         (1 Mark)

 (a) 


Faulty coilers

 (b) 


Incorrect draft settings

 (c) 


Incorrect machine speed   

 (d) 


Damaged sliver lifting rollers on the creel of the drawframe

 (e) 


Incorrect atmospheric settings for the department

 (f) 


All of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

64 of 80

Question ID: 100012251630

Which one of the following persons is responsible for optimising efficiency and quality?                                                                      (1 Mark)

 (a) 


Department manager

 (b) 


Machine Operator

 (c) 


Supervisor

 (d) 


Mechanic

 (e) 


Quality Controller

 (f) 


All of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

65 of 80

Question ID: 100012251631

Is the following statement True or False?                                                                                                                                        (1 Mark)

Correct threading of the slivers to the drafting area of the sliver lap machine is essential to preventing problems during the winding on process.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

66 of 80

Question ID: 100012251632

Is the following statement True or False?                                                                                                                                        (1 Mark)

Combing department process conditions that reduce static build-up, such as temperature and humidity, need to be maintained within set limits, and any deviations reported immediately.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

67 of 80

Question ID: 100012251633

Basic quality control principles applied in a typical drawframe and combing department would include which of the following:           (1 Mark)

 (a) 


Documentation of Non-conformance products to work toward preventing reoccurrence of such problems

 (b) 


Quality control tests at critical stages of processing

 (c) 


Accessing good quality raw material for processing

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

68 of 80

Question ID: 100012251634

Consequences of process faults produced on a drawframe is usually limited to which of the following?                                             (1 Mark) 

 (a) 


Strength of the yarn manufactured from these slivers

 (b) 


Incorrect count (Tex) in the yarn manufactured from these slivers

 (c) 


Incorrect uniformity of the yarn manufactured from these roving bobbins 

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

69 of 80

Question ID: 100012251635

What procedures would you recommend to avoid fibre contamination from the drawframe, resulting in non-conformance?               (1 Mark)

 (a) 


Thorough cleaning of the machines at quality change

 (b) 


Not cleaning machines with compressed air

 (c) 


A clearly defined housekeeping schedule

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

70 of 80

Question ID: 100012251636

When would you suggest is the best time correct product non- conformance quality fault on the comber?                                          (1 Mark)

 (a) 


After completing the patrol sequence 

 (b) 


At the end of the shift so that it sorted for the next shift

 (c) 


Immediately

 (d) 


After completing all necessary administrative duties


Meta Tags:

Level of Question (Middle Order)


Outcomes:

71 of 80

Question ID: 100012251637

Which of the following statements is not correct to answer the following technique:                                                                             (1 Mark)

“The best inspection techniques could include”:

 (a) 


Visual inspection throughout the manufacturing process 

 (b) 


Samples taken at various stages during the process to the laboratory for analysis

 (c) 


Information displayed on control panels

 (d) 


Samples taken at the end of the process to the laboratory for analysis

 (e) 


Feedback from the customer after delivery

 (f) 


Comparing the product with a sample of the required product


Meta Tags:

Level of Question (Higher Order)


Outcomes:

72 of 80

Question ID: 100012251638

Is the following statement True or False?                                                                                                                                        (1 Mark)

Correct threading of the laps to the drafting area of the combing machine is essential to preventing problems during the combing on process.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes:

73 of 80

Question ID: 100012251639

Which of the following actions is appropriate when identifying non-conformance in the blending of slivers during production?           (1 Mark)

 (a) 


Ignore the issue and continue production

 (b) 


Notify the supervisor and correct the blending settings

 (c) 


Increase the machine speed to compensate

 (d) 


Adjust atmospheric conditions without reporting the issue


Meta Tags:

Level of Question (Middle Order)


Outcomes:

74 of 80

Question ID: 100012251640

What would say is the main cause fibre contamination resulting in non-conformance?                                                                        (1 Mark)

 (a) 


Incorrect drafting settings

 (b) 


Incorrect temperature setting in the department

 (c) 


No thorough cleaning between quality changes

 (d) 


Wrong machine speeds


Meta Tags:

Level of Question (Middle Order)


Outcomes:

75 of 80

Question ID: 100012251641

What will you do when identifying a non-conformance on the sliver lap machine?                                                                               (1 Mark)

 (a) 


Stop the machine immediately

 (b) 


Report to the supervisor and await instruction

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

76 of 80

Question ID: 100012251642

What could be the consequences of yarn produced from process faults caused on the drawframe?                                                   (1 Mark)

 (a) 


Incorrect Tex

 (b) 


Variable yarn strength

 (c) 


Variations in yarn uniformity

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

77 of 80

Question ID: 100012251643

When would you suggest is the best time report product quality defects on a combing machine which are outside the operator’s control?     (1 Mark) 

 (a) 


After completing the monitoring duties 

 (b) 


The next time the supervisor does his / her rounds

 (c) 


Immediately

 (d) 


After completing all necessary administrative duties


Meta Tags:

Level of Question (Middle Order)


Outcomes:

78 of 80

Question ID: 100012251644

To achieve good quality sliver lap bobbins, machine set up could include which of the following actions:                                            (1 Mark)

 (a) 


Verify that the correct programme is displayed on the micro-processes as detailed on the specification 

 (b) 


Fill in start-up procedure documents 

 (c) 


Prestart checklist completed and signed off by the senior official

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

79 of 80

Question ID: 100012251645

Which actions would you recommend to contribute to achieving optimum quality requirements?                                                        (1 Mark)

 (a) 


Management training

 (b) 


Good production planning

 (c) 


Reduced absenteeism

 (d) 


Preventative maintenance

 (e) 


Operator training

 (f) 


All of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

80 of 80

Question ID: 100012251646

Quality change on a drawframe will usually include which of the following requirements:                                                                    (1 Mark)

 (a) 


Identify and locate the raw materials to be processed as per specification for the production run     

 (b) 


Enter product details on the production sheet 

 (c) 


Reset all machine monitoring parameters

 (d) 


Follow a pre-start up sequence of the relevant machines according to a checklist applying company specific safety requirements

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

Block 4, 6 question(s), maximum score 6

Question Block - 4

SECTION 3: QUESTION 3:


This Section will cover the following Exit Level outcome:


TOTAL WEIGHTING: 06 MARKS 

TIME: 06 MINUTES

1 of 6

Question ID: 100012251647

In the case of an emergency in the drawframe, sliver lap and combing departments, all employees should immediately do which of the following? (1 Mark)

 (a) 


Stop machines as required

 (b) 


Report to your assembly point

 (c) 


Both of the above

 (d) 


None of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

2 of 6

Question ID: 100012251648

Which of the following safety procedures would apply to most drawframe, sliver lap and combing departments?                               (1 Mark)

 (a) 


Comply with all the health and safety precautions related to hazardous chemicals    

 (b) 


Use necessary personal protective equipment where required     

 (c) 


Ensure the machine lock-out procedures are applied    

 (d) 


Check and ensure that the machine has adequate lighting facilities     

 (e) 


All of the above

 (f) 


None of the above


Meta Tags:

Level of Question (Higher Order)


Outcomes:

3 of 6

Question ID: 100012251649

Waste control interventions could include which of the following:                                                                                                          (1 Mark)

 (a) 


Visible waste control records displayed in the department

 (b) 


Clear identification and separation of waste

 (c) 


Clean material waste being fed back into the production system

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

4 of 6

Question ID: 100012251650

Waste control reports may be useful for which of the following:                                                                                                            (1 Mark)

 (a) 


Determining future processing costs

 (b) 


Considering alternative processing methods     

 (c) 


Identifying operator training needs     

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

5 of 6

Question ID: 100012251651

What type of information would a typical operator need to record and report on an incident in his department?                                  (1 Mark)

 (a) 


Date and time of the incident

 (b) 


Machine number if applicable to a specific machine

 (c) 


Witnesses to the incident

 (d) 


All of the above


Meta Tags:

Level of Question (Middle Order)


Outcomes:

6 of 6

Question ID: 100012251652

Is the following statement True or False?                                                                                                                                        (1 Mark)

‘Consequences of excessive waste could include possible legal action’.

 (a) 


True

 (b) 


False


Meta Tags:

Level of Question (Lower Order)


Outcomes: