EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

10. All cellular phones must be switched off for the duration of the EISA.

11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

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1. Learner Name(s) & Surname 

2. ID Number                        

3. EISA Registration Number 

2 of 2

Question ID: 100011950536

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Question type File upload not supported

Block 2, 69 question(s), maximum score 69

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcomes:

• ELO 01: Prepare the relevant textile product surface preparation machines and load them with the required raw materials as specified in the product specification in order to ensure that the machines are fully prepared for the efficient operation of production for any TWO of the textile product surface preparation processes. 

• ELO 02 : Operate the relevant textile product surface preparation machines adhering to all safety rules and regulations by starting, stopping and inching the machines and doffing the completed product in order to achieve smooth machine operation and achieve optimum output levels for any TWO of the textile product surface preparation processes. 

• ELO 03 : Patrol and monitor the relevant textile product surface preparation machines and processes regularly in order to identify and take corrective action timeously on any machine and process abnormalities for any TWO of the textile product surface preparation processes.

TOTAL WEIGHTING: 69 MARKS 

TIME: 69 MINUTES

1 of 69

Question ID: 100012220793

Which one of the following is a synthetic man-made fibre?                                                                                                                   (1 Mark)

 (a) 

Viscose fibres

 (b) 

Cotton fibres

 (c) 

Polyester fibres

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

2 of 69

Question ID: 100012220797

Is the following statement True or False?                                                                                                                                        (1 Mark)

It is not important for the relevant product specifications to be followed as long as the output is achieved as required by Management.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

3 of 69

Question ID: 100012220799

Which one of the following is correct regarding input materials for raising process?                                                                             (1 Mark)

 (a) 

Twill fabrics are used

 (b) 

Plain weave fabrics are used

 (c) 

Satin weave fabrics are used

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

4 of 69

Question ID: 100012220803

Is the following statement True or False?                                                                                                                                        (1 Mark)

It is not important for the relevant product specifications to be followed as long as the output is achieved as required by Management.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

5 of 69

Question ID: 100012220805

Which one of the following relates to quality specification?                                                                                                                   (1 Mark)

 (a) 

Width of the product

 (b) 

Handle and feel of product

 (c) 

Pile height of fibres

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

6 of 69

Question ID: 100012220859

Is the following statement True or False?                                                                                                                                        (1 Mark)

The raising machine has revolving cylinders with metal point wires to achieve the raising appearance of fibres on the surface of the fabric. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

7 of 69

Question ID: 100012220860

Which one of the following is the consequence of using malfunctioning tools, equipment or attachments?                                         (1 Mark)

 (a) 

It can affect production

 (b) 

It can affect quality

 (c) 

It can cause accidents

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

8 of 69

Question ID: 100012220861

Which one of the following is correct regarding the functionality of tools and equipment?                                                                    (1 Mark)

 (a) 

Mechanic must check all tools and equipment for functionality

 (b) 

It is not important to check their functionality as long as they are available

 (c) 

Operator must check the functionality of tools and equipment

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 69

Question ID: 100012220862

Which one of the following statements explains the correct action regarding machine abnormalities?                                                 (1 Mark)

 (a) 

Any abnormalities can be dealt with after doffing the completed product

 (b) 

Mechanic must be called to take action on all machine abnormalities

 (c) 

Operator must record all machine abnormalities in the production book and report to Supervisor when he sees him

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

10 of 69

Question ID: 100012220863

Which one of the following will be the consequence of machine safety hazards?                                                                                 (1 Mark)

 (a) 

Low output

 (b) 

Poor quality

 (c) 

Accidents

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 69

Question ID: 100012220864

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Cleaning the machine is the job of the cleaner and not the operator.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

12 of 69

Question ID: 100012220866

Which one of the following statement is the consequence of incorrect machine settings?                                                                    (1 Mark)

 (a) 

It may cause product faults

 (b) 

It may cause machine downtime

 (c) 

It may cause delays in production

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

13 of 69

Question ID: 100012220867

Do you agree with the following statement?                                                                                                                                    (1 Mark)

Temperature is the only machine settings that an operator must adjust. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

14 of 69

Question ID: 100012220868

Which one of the following statements is correct regarding machine settings?                                                                                     (1 Mark)

 (a) 

Once the machine settings are set, there is no need for the operator to recheck them 

 (b) 

Rechecking machine settings is the responsibility of the Supervisor

 (c) 

Operator must recheck machine settings before starting the machine

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 69

Question ID: 100012220869

Is the following statement True or False?                                                                                                                                        (1 Mark)

Mechanic is the person responsible for carrying out all machine settings for production. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

16 of 69

Question ID: 100012220870

Which one of the following statements explains the consequences of incorrect rolling or plaiting of fabric at the exit point of machine? (1 Mark) 

 (a) 

It may cause an accident to the operator

 (b) 

It may cause machine stoppage

 (c) 

It may cause fabric falling onto the floor

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

17 of 69

Question ID: 100012220871

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Resetting counter meter is not important as long as the machine is running without any problems.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

18 of 69

Question ID: 100012220879

Which one of the following statements is the consequence of identifying wrong substrate for processing?                                         (1 Mark)

 (a) 

May result in the delay of meeting customer orders

 (b) 

May result in loss of time

 (c) 

May result in extra cost

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

19 of 69

Question ID: 100012220880

Which one of the following statements is correct regarding the threading of input material into the machine?                                     (1 Mark)

 (a) 

Operator must follow all safety procedures

 (b) 

Operator must follow the threading procedures

 (c) 

Operator must adhere to the threading sequence

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

20 of 69

Question ID: 100012220883

Which one of the following statements is correct regarding the sewing of input fabric to existing fabric?                                             (1 Mark)

 (a) 

Fabric must be checked for face up

 (b) 

Sewing machine must be checked for functionality

 (c) 

Safety procedures must be followed

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

21 of 69

Question ID: 100012220895

Which one of the following statements is not correct regarding the loading and threading of fabric into the machine?                        (1 Mark)

 (a) 

Ensure that machine is clean before loading the machine

 (b) 

Ensure that threading sequence is followed

 (c) 

Ensure that fabric trolley or A frame is correctly positioned

 (d) 

Ensure that the correct product specification is followed

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

22 of 69

Question ID: 100012220908

Is this statement True or False?                                                                                                                                                       (1 Mark)

Jogging or inching is done before putting machine into full production.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

23 of 69

Question ID: 100012220911

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Threading sequence of the fabric must be followed as per customer requirements.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

24 of 69

Question ID: 100012220913

Which one of the following must be recorded in the production document?                                                                                          (1 Mark)

 (a) 

Type of fabric

 (b) 

Any quality problems

 (c) 

Time threading completed

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

25 of 69

Question ID: 100012220915

Is this statement True or False?                                                                                                                                                       (1 Mark)

Supervisor is responsible for recording information in the production document. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

26 of 69

Question ID: 100012220917

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

If there is an abnormal noise during starting of the machine, Operator must record the noise and let the machine run. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

27 of 69

Question ID: 100012220919

Is this statement True or False?                                                                                                                                                       (1 Mark)

Operator must put machine on crawl or inch mode before running on full speed.  

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

28 of 69

Question ID: 100012220923

Do you agree with this statement?YES/NO:                                                                                                                                    (1 Mark)

Pre-start machine checks are done only when processing big orders. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

29 of 69

Question ID: 100012220924

Is this statement True or False?                                                                                                                                                       (1 Mark)

Machine controls are used during an emergency situation. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

30 of 69

Question ID: 100012220937

Which one of the following statements best explains the doffing procedures?                                                                                      (1 Mark)

 (a) 

Operator must follow all doffing operating procedures

 (b) 

Operator must ensure correct labelling is done

 (c) 

Operator must follow all safety rules and practices

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

31 of 69

Question ID: 100012220946

Which one of the following statements best describes the removal of the doffed product?                                                                   (1 Mark)

 (a) 

The doffed product can be left anywhere as long it is safe

 (b) 

The doffed product must be removed away from the machine

 (c) 

The doffed product must be stored in a designated area

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

32 of 69

Question ID: 100012220948

Which one of the following statements best explains the doffing procedure?                                                                                        (1 Mark)

 (a) 

The operator can start the machine any time after doffing

 (b) 

The operator starts the machine after recording all the doffing details

 (c) 

The operator must ensure machine is started immediately after doffing

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

33 of 69

Question ID: 100012220951

Which one of the following statements is correct regarding the labelling, wrapping and documentation of the doffed product?          (1 Mark)

 (a) 

Labelling of doffed product is not that important

 (b) 

Operator must record all information as per company procedure

 (c) 

Operator must only record time taken to doff the completed product

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice d is selected, set score to 0.
  
  

34 of 69

Question ID: 100012221002

Which one of the following statements explains the consequence of machine stoppages?                                                                  (1 Mark)

 (a) 

There are no consequences since machine has to be stopped for repairs

 (b) 

Machine stoppages will cause product rejects

 (c) 

Machine stoppages will increase machine downtime

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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35 of 69

Question ID: 100012221006

Which one of the following statements is correct regarding machine stoppages?                                                                                 (1 Mark)

 (a) 

Machine stoppages are part of production and cannot be avoided

 (b) 

It is impossible to reduce machine stoppages to minimum levels

 (c) 

Supervisor is the only person who can reduce machine stoppages

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice d is selected, set score to 1.
  
  

36 of 69

Question ID: 100012221023

Which one of the following machines stoppages will affect production level?                                                                                       (1 Mark)

 (a) 

Machine stopped for checking quality faults on fabric

 (b) 

Machine stopped for fabric jamming

 (c) 

Machine stopped for pile height

 (d) 

Machine stopped for mechanical fault

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

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Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

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• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

37 of 69

Question ID: 100012221025

Which one of the following statements is correct regarding doffing procedures to ensure continuous production?                              (1 Mark)

 (a) 

Operator must follow the correct doffing procedure, including the continuation of production after doffing

 (b) 

Operator must report to the supervisor after each doffing

 (c) 

Operator must halt production during doffing

 (d) 

All of the above

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Outcomes:

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38 of 69

Question ID: 100012221029

Which one of the following statements explains the actions taken to reduce machine stoppages to minimum levels?                        (1 Mark)

 (a) 

Operator must quickly report all machine stoppages to Mechanic

 (b) 

Operator must quickly report all machine stoppages to Supervisor

 (c) 

Operator must attend to all machine stoppages as quickly as possible

 (d) 

Operator must record all machine stoppages

 (e) 

All of the above

 (f) 

None of the above

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• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

39 of 69

Question ID: 100012221034

Which one of the following statements explains the consequence of machine faults?                                                                          (1 Mark)

 (a) 

It may result in low production

 (b) 

It may result in extra costs

 (c) 

It will affect machine efficiency

 (d) 

It will result in machine downtime

 (e) 

All of the above

 (f) 

None of the above

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• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

40 of 69

Question ID: 100012221035

Which one of the following statements explains the corrective action taken by the operator on machine faults?                                 (1 Mark)

 (a) 

He must call the mechanic to fix the machine

 (b) 

He must stop machine and inform the Supervisor

 (c) 

He must record the fault and run machine in slow speed

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice d is selected, set score to 0.
  
  

41 of 69

Question ID: 100012221039

Which one of the following statement will negatively affect efficiency levels?                                                                                       (1 Mark)

 (a) 

There is no trolley to carry out the doffing of the completed product

 (b) 

Machine has been stopped waiting for the Mechanic to fix the machine fault

 (c) 

Operator stopped the machine waiting for instructions from the Supervisor

 (d) 

Machine has been stopped waiting for the Quality Checker to examine the product fault

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

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Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

42 of 69

Question ID: 100012221040

Which one of the following could be regarded as machine faults?                                                                                                        (1 Mark)

 (a) 

Oil leaks

 (b) 

Machine not starting

 (c) 

Machine vibrating

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

43 of 69

Question ID: 100012221042

Which one of the following proactive measures will prevent machine stoppages?                                                                                (1 Mark)

 (a) 

Record all information correctly in the production book

 (b) 

Timeously report all machine problems to Supervisor

 (c) 

Continuously patrol and monitor machine for any problems

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

44 of 69

Question ID: 100012221044

State why it is necessary for the Operator to check and verify additional substrate is available for processing.                                   (1 Mark)

 (a) 

To ensure that he follows Supervisor’s instructions

 (b) 

To prevent operator from getting a written warning

 (c) 

To ensure that machine achieves optimum efficiency

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

45 of 69

Question ID: 100012221048

Which one of the following statements describe the importance of checking the availability of additional substrates for processing? (1 Mark)

 (a) 

To avoid time wasting in looking for it

 (b) 

To ensure reduction of machine downtime

 (c) 

To ensure higher productivity

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

46 of 69

Question ID: 100012221049

Whose responsibility is it to check the availability of additional substrate?                                                                                            (1 Mark)

 (a) 

Supervisor

 (b) 

Mechanic

 (c) 

Operator

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

47 of 69

Question ID: 100012221050

What action will you take if additional substrates are unavailable?                                                                                                       (1 Mark)

 (a) 

Wait for the Supervisor

 (b) 

Record it in the production book

 (c) 

Report it immediately to the Supervisor

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

48 of 69

Question ID: 100012221051

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Safety rules and procedures only applies when the machine is in production. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

49 of 69

Question ID: 100012221054

Is the following statement True or False?                                                                                                                                        (1 Mark)

Before starting the machine, the Operator must check that the machine is safe to start.  

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

50 of 69

Question ID: 100012221063

Do you agree with this statement? YES/NO:                                                                                                                                  (1 Mark) 

All safety procedures and practices must be followed during the stopping procedure.  

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

51 of 69

Question ID: 100012221072

Which of the following is correct regarding the patrolling pattern?                                                                                                         (1 Mark)

 (a) 

Correct patrolling sequence must be carried out

 (b) 

Patrolling must be carried out all around the production machine

 (c) 

Operator must not stand in one place for too long

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

52 of 69

Question ID: 100012221076

Which one of the following statement is correct regarding patrolling pattern?                                                                                       (1 Mark)

 (a) 

Operator can decide on the patrolling sequence he wants to carry out

 (b) 

Operator can take advise from his working colleagues on the patrolling pattern to carry out

 (c) 

Operator can follow the instructions from the Mechanic regarding the patrolling pattern to carry out

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

53 of 69

Question ID: 100012221088

Which one of the following explains the purpose of correct patrolling sequence?                                                                                 (1 Mark)

 (a) 

To identify faults quickly and take corrective action

 (b) 

To identify faults earlier and hence reduce machine downtime

 (c) 

To be proactive and prevent faults from occurring

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

54 of 69

Question ID: 100012221093

Which one of the following relates to the importance of correct patrolling pattern?                                                                               (1 Mark)

 (a) 

To identify machine and process and product faults

 (b) 

To optimise production levels

 (c) 

To identify and reduce product defects as soon as possible

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

55 of 69

Question ID: 100012221096

Which one of the following is the consequence of incorrect patrolling pattern?                                                                                     (1 Mark)

 (a) 

It will cause product faults

 (b) 

It will cause machine faults

 (c) 

Faults will not be identified timeously resulting in rejects and machine loss time

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

56 of 69

Question ID: 100012221097

Which one of the following statements is incorrect?                                                                                                                              (1 Mark)

 (a) 

Patrolling pattern prevents product faults from occurring

 (b) 

Patrolling pattern must be carried out at least once per shift

 (c) 

Patrolling pattern helps to reduce machine downtime

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

57 of 69

Question ID: 100012221447

Which one of the following statements is correct regarding fabric jamming in the machine?                                                                (1 Mark)

 (a) 

Operator must try and run the machine slowly

 (b) 

Operator must stop the machine and call the Supervisor

 (c) 

Operator must stop the machine and try to safely remove the jammed fabric

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

58 of 69

Question ID: 100012221448

Which one of the following corrective actions must be taken by operator on observing trip hazards?                                                  (1 Mark)

 (a) 

Switch of the machine and record the problem

 (b) 

Run the machine slowly

 (c) 

Switch of the machine and fix the fault

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

59 of 69

Question ID: 100012221449

Which one of the following corrective actions must be taken by operator on observing abnormal noise?                                            (1 Mark)

 (a) 

Switch of the machine and record the problem

 (b) 

Run the machine slowly

 (c) 

Switch of the machine and report the fault to Supervisor

 (d) 

Let the machine complete the production run and then stop the machine

 (e) 

Stop the machine and fix the noisy problem

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

60 of 69

Question ID: 100012221509

Is this statement True or False?                                                                                                                                                       (1 Mark)

It is important to check all machine parts for correct functionality. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

61 of 69

Question ID: 100012221510

Which one of the following corrective actions must be taken by raising operator on observing oil leaks?                                            (1 Mark)

 (a) 

Let the machine run slowly and observe the oil leaks

 (b) 

Stop the machine and fix the oil leaks

 (c) 

Stop the machine and report the oil leak to the Supervisor

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

62 of 69

Question ID: 100012221541

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Operator must stop the machine and replace defective parts in the machine.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

63 of 69

Question ID: 100012221542

Which one of the following statements is correct regarding machine safety risks and hazards?                                                          (1 Mark)

 (a) 

There is no need to report any safety hazards to the Supervisor as long as it is recorded in the necessary document

 (b) 

Production is very important and the Operator must just continue running the machine

 (c) 

Safety hazards will not cause any accidents

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

64 of 69

Question ID: 100012221543

Which one of the following is the purpose of monitoring and inspecting the process?                                                                          (1 Mark)

 (a) 

To identify problems

 (b) 

To reduce rejects

 (c) 

To optimise efficiency

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

65 of 69

Question ID: 100012221544

Which one of the following statements is correct regarding process faults?                                                                                          (1 Mark)

 (a) 

All process faults must be reported to Supervisor to rectify 

 (b) 

All process faults must be recorded 

 (c) 

Operator must stop machine and take action to rectify process faults

 (d) 

Operator must call the mechanic

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

66 of 69

Question ID: 100012221545

Which one of the following statements explains the consequence of process faults?                                                                           (1 Mark)

 (a) 

It may cause fabric faults

 (b) 

It will cause low production

 (c) 

It will result in machine downtime

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

67 of 69

Question ID: 100012221627

Which one of the following actions must be taken by operator on observing loose machine parts?                                                     (1 Mark)

 (a) 

Run the machine at slow speed

 (b) 

Switch of the machine and report the fault to Supervisor

 (c) 

Let the machine complete the production run and then stop the machine

 (d) 

Stop the machine and fix the problem

 (e) 

Record the problem and then switch of the machine

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

68 of 69

Question ID: 100012221632

Which one of the following explains the consequence of machine stoppages?                                                                                    (1 Mark)

 (a) 

There are no consequences since machine has to be stopped for repairs

 (b) 

It may cause product faults

 (c) 

It will increase machine downtime

 (d) 

It may cause process faults

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

69 of 69

Question ID: 100012221634

Which one of the following is correct regarding machine deviations?                                                                                                    (1 Mark)

 (a) 

Machine deviations are part of production and cannot be avoided 

 (b) 

It is impossible to reduce machine deviations to minimum levels

 (c) 

Supervisor is the only person who can reduce machine deviations

 (d) 

Machine deviations can be solved by putting in new parts

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

Block 3, 25 question(s), maximum score 25

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcome:

• ELO 4: Inspect and monitor the quality of the products being produced during production process and at the exit point of the relevant textile product surface preparation machines and take corrective action on all defect products in order to maintain the quality of processed products as specified in product specification for any TWO of the textile product surface preparation processes.

TOTAL WEIGHTING: 25 MARKS 

TIME: 25 MINUTES

1 of 25

Question ID: 100012221637

Which one of the following is correct for monitoring the process, product and machine?                                                                     (1 Mark)

 (a) 

Supervisor must continuously patrol the machine

 (b) 

Operator must continuously patrol the machine

 (c) 

Mechanic must walk around each machine 

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

2 of 25

Question ID: 100012221638

Which one of the following is the correct inspection procedures at the exit point of machine?                                                             (1 Mark)

 (a) 

Only the centre of the fabric must be inspected

 (b) 

Fabric must be inspected only on the rollers

 (c) 

Inspection must be done across the width and length of the fabric

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

3 of 25

Question ID: 100012221639

Do you agree with this statement? YES/NO:                                                                                                                                   (1 Mark)

Product inspection must only be carried out by a Quality Checker. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

4 of 25

Question ID: 100012221640

Which one of the following is correct in terms of the monitoring process, product and machine?                                                         (1 Mark)

 (a) 

It must be done properly once per day

 (b) 

Operator must check fabric at the edges only

 (c) 

It must be done only after doffing of the fabric

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

5 of 25

Question ID: 100012221643

Which one of the following will affect customer delivery date?                                                                                                              (1 Mark)

 (a) 

Incorrect patrolling pattern

 (b) 

Too much of wastage material

 (c) 

Incorrect machine specification

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

6 of 25

Question ID: 100012221646

Which one of the following must be monitored for production optimisation?                                                                                         (1 Mark)

 (a) 

Process deviations

 (b) 

Machine performance

 (c) 

Product quality

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

7 of 25

Question ID: 100012221662

Is this statement True or False?                                                                                                                                                       (1 Mark)

The procedure applied in stopping the machine is the most important factor in optimising production.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

8 of 25

Question ID: 100012221703

Which one of the following will be affected by poor monitoring of process, product and machine performance?                                 (1 Mark)

 (a) 

Quality of product

 (b) 

Customer delivery date

 (c) 

Output levels

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

9 of 25

Question ID: 100012221704

Do you agree with this statement?                                                                                                                                                  (1 Mark)

The person responsible for monitoring the process, product and machine is the Operator.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

10 of 25

Question ID: 100012221765

Which one of the following describes the setting of quality standards?                                                                                                (1 Mark) 

 (a) 

Quality standards are set by legislation

 (b) 

Quality standards are set by the Supervisor

 (c) 

Quality standards are set by Management

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 25

Question ID: 100012221766

Which one of the following factors are necessary to  maintain quality standards?                                                                                (1 Mark)

 (a) 

Proper training of Operators

 (b) 

Well maintained production   machines

 (c) 

Regular monitoring of products being processed

 (d) 

Continuous follow up on rectified product faults

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

12 of 25

Question ID: 100012221769

Which one of the following is required to maintain quality standards?                                                                                                   (1 Mark)

 (a) 

Product specification

 (b) 

Checking of all products

 (c) 

Checking of raw materials

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

13 of 25

Question ID: 100012221771

Which one of the following is important?                                                                                                                                                (1 Mark)

 (a) 

Machine efficiency

 (b) 

Reducing product faults

 (c) 

Reducing wastage

 (d) 

Inspecting product for faults

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

14 of 25

Question ID: 100012221773

Which one of the following is the purpose of maintaining quality standards?                                                                                        (1 Mark)

 (a) 

To prevent any disciplinary actions against the Operator

 (b) 

To ensure Operators are carrying out their duties

 (c) 

To minimise wastage of materials

 (d) 

To adhere to Supervisors instructions

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

15 of 25

Question ID: 100012221775

Which one of the following should be carried out to minimise process deviations?                                                                               (1 Mark)

 (a) 

Ensure machine settings are correct

 (b) 

Regular patrolling should be carried out

 (c) 

Processing of the substrate should be thoroughly checked

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

16 of 25

Question ID: 100012221777

Which one of the following is the reason for maintaining quality standards?                                                                                         (1 Mark)

 (a) 

To meet customer specification

 (b) 

To reduce time wastage

 (c) 

To meet customer delivery dates

 (d) 

To minimise material wastage

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

17 of 25

Question ID: 100012221778

Which one of the following is the consequence of poor-quality standards?                                                                                           (1 Mark)

 (a) 

Bad image of the company

 (b) 

Lose customers

 (c) 

Company will not make any profit

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

18 of 25

Question ID: 100012221779

Which one of the following explains the corrective action to be taken on faults occurring during production?                                      (1 Mark)

 (a) 

Operator must record the fault and let machine run

 (b) 

Operator must stop machine and record the fault

 (c) 

Operator must report all faults to Supervisor to take corrective action

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

19 of 25

Question ID: 100012221780

Is the following statement True or False?                                                                                                                                        (1 Mark)

All product faults are within the operator control to repair.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

20 of 25

Question ID: 100012221781

Which one of the following states the type of defective product faults?                                                                                                 (1 Mark)

 (a) 

Contamination

 (b) 

Uneven fabric surface

 (c) 

Surface with loose yarns

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

21 of 25

Question ID: 100012221782

Which one of the following statements best describes the possible causes of torn fabric?                                                                   (1 Mark)

 (a) 

Incorrect temperature

 (b) 

Incorrect machine speed

 (c) 

Incorrect fabric tension

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

22 of 25

Question ID: 100012221783

Do you agree with the following statement? YES/NO:                                                                                                                     (1 Mark)

Mechanic is responsible for repairing all types of product faults.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

23 of 25

Question ID: 100012221784

Which one of the following statements best explains the action to take on product faults outside operator control to rectify?             (1 Mark)

 (a) 

Operator must immediately record the type of fault and run the machine

 (b) 

Operator must run the machine on slow motion and wait for the Supervisor

 (c) 

Operator must run the machine and send for the Supervisor

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

24 of 25

Question ID: 100012221785

Which one of the following statements is correct regarding the corrective action to take on faults observed during production of the raised products? (1 Mark)  

 (a) 

Operator must stop machine and examine the fault

 (b) 

Operator must fix the fault if it is within his control 

 (c) 

Operator must stop the machine and call the Supervisor if fault is outside his control to fix

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 25

Question ID: 100012221786

Is the following statement True or False?                                                                                                                                        (1 Mark)

If the fabric is jamming during processing, the Operator must call the Mechanic to fix it. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

Block 4, 6 question(s), maximum score 6

Question Block - 4

SECTION 3: QUESTION 3:

This Section will cover the following Exit Level outcome:

• ELO 5: List and apply the safety, housekeeping and waste control procedures and practices in compliance with health, safety and environmental legislation and adhering to company policies and procedures for any TWO of the textile product surface preparation departments.

TOTAL WEIGHTING: 6 MARKS 

TIME: 6 MINUTES

1 of 6

Question ID: 100012221787

Which one of the following statements best explains the purpose of safety doors?                                                                              (1 Mark)

 (a) 

To protect the machine parts when machine is running

 (b) 

To protect any dirt from entering the machine

 (c) 

To stop the machine when the door is opened

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

2 of 6

Question ID: 100012221788

Which one of the following statements best explains the purpose of safety signage boards on the machine?                                     (1 Mark)

 (a) 

To protect anyone touching the machine parts

 (b) 

To protect the quality of the product

 (c) 

To prevent anyone from stopping the machine

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

3 of 6

Question ID: 100012221789

Which one of the following statements explains the correct handling of waste?                                                                                   (1 Mark)

 (a) 

Waste must be deposited into designated bins

 (b) 

All waste can be deposited safely into one bin

 (c) 

Waste cannot be separated into different categories

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 6

Question ID: 100012221790

Which one of the following statements is correct regarding cleaning the work environment?                                                               (1 Mark)

 (a) 

Any tools can be used for cleaning the work area

 (b) 

There are special tools for cleaning the work area

 (c) 

Tools can be stored anywhere as long as it is safe

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 6

Question ID: 100012221791

Which one of the following should be recorded in the production document?                                                                                       (1 Mark)

 (a) 

Metres produced (Output)

 (b) 

Product faults

 (c) 

Machine breakdowns

 (d) 

Machine downtime (Breakdowns)

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

6 of 6

Question ID: 100012221792

Which one of the following is the reason for recording information and data?                                                                                       (1 Mark)

 (a) 

To ensure that the Operator does not get into trouble

 (b) 

To keep the customer satisfied

 (c) 

To keep Management informed about production details

 (d) 

To ensure quality and production does not get affected

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.