EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

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Fail 0 - 59

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Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

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11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

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1. Learner Name(s) & Surname 

2. ID Number                        

3. EISA Registration Number 

2 of 2

Question ID: 100011950536

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Question type File upload not supported

Block 2, 44 question(s), maximum score 44

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcomes:

• ELO 01: Prepare the textile blowroom and carding machines for production of sliver (load, select raw material, conduct pre-start inspection). 

• ELO 02: Operate (start, stop and doff) the relevant textile blowroom and carding machines to achieve continuous production. 

TOTAL WEIGHTING: 44 MARKS 

TIME: 44 MINUTES

1 of 44

Question ID: 100012125390

Is the following statement true or false:                                                                                                                                           (1 Mark)

Following all work instructions is critical to ensure consistent yarn manufacture, continuity of production and avoid over runs. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 44

Question ID: 100012125392

When selecting raw material to be loaded on a typical bale opener, which of the following would not be relevant:                              (1 Mark)

 (a) 

Merge details   

 (b) 

Fibre type

 (c) 

Colour 

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

3 of 44

Question ID: 100012125393

Would you agree with the following statement: YES/NO:                                                                                                                (1 Mark)

 Each new set of bales will need to be laid in a specific sequence according to the job specification sheet. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

4 of 44

Question ID: 100012125394

Which of the following is the main purpose of the blowroom machinery?                                                                                              (1 Mark)

 (a) 

Producing a sliver

 (b) 

Opening and cleaning of textile fibres

 (c) 

Producing Yarn

 (d) 

Combing textile fibres

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 44

Question ID: 100012125395

Which of the following would not be included in a typical Blowroom up to lap formation?                                                                     (1 Mark)

 (a) 

Multi-mixer

 (b) 

Step cleaner

 (c) 

Axi-flow

 (d) 

Bale opener

 (e) 

Comber

 (f) 

Blendomat     

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

6 of 44

Question ID: 100012125396

Would you agree with the following statement: YES/NO:                                                                                                                (1 Mark)

The multi-mixer is used mainly for the intensive mixing of polyester staple fibre which will later be blended with cotton fibres on a drawframe? 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

7 of 44

Question ID: 100012125397

An automatic bale opener is able to achieve which of the following:                                                                                                     (1 Mark)

 (a) 

Extract large amounts of cotton tufts from a few bales carefully 

 (b) 

Extract a small amount of cotton tufts from a number of bales carefully laid in the path of the machine

 (c) 

Extract a small amount of cotton tufts from individual bales  

 (d) 

Extract a small amount of cotton tufts from individual bales and feed the tufts to the carding machines by means of an air current

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 44

Question ID: 100012125398

What Is the purpose of a Lap former?                                                                                                                                                    (1 Mark)

 (a) 

Prepares laps for the speedframe

 (b) 

Prepares laps combers

 (c) 

Prepares laps for manually fed cards

 (d) 

Prepares laps for the Drawframe

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 44

Question ID: 100012125404

Which of the following statements best describes a blend [As used in the textile industry]?                                                                 (1 Mark)

 (a) 

A combination of the different fibres 

 (b) 

A combination of different fibres in the same mix

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 44

Question ID: 100012125405

Which of the following would be included for a typical operator in a blowroom?                                                                                   (1 Mark)

 (a) 

Locate the next batch and transport it to the Bale opener

 (b) 

Enter batch details on the production sheet or scan the batch if required    

 (c) 

Perform preventative maintenance checks on the Blowroom machines   

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

11 of 44

Question ID: 100012125407

Which of the following is an example of a machine safety control?                                                                                                     (1 Mark)  

 (a) 

Locate the next batch and transport it to the Bale opener

 (b) 

Enter batch details on the production sheet or scan the batch if required    

 (c) 

Verify that the correct programme is displayed on the micro-processors as detailed on the work instruction    

 (d) 

Clean filters as required   

 (e) 

Perform preventative maintenance checks on the Blowroom machines   

 (f) 

Monitor the production output for quality control 

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

12 of 44

Question ID: 100012125408

Which of the following safety procedures would apply to most typical Blowroom processes?                                                              (1 Mark)

 (a) 

Use necessary personal protective equipment where required     

 (b) 

Check and ensure that the machine has adequate lighting facilities     

 (c) 

Comply with all the health and safety precautions related to dust generation    

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

13 of 44

Question ID: 100012125409

In the case of an emergency, what should be done immediately?                                                                                                         (1 Mark)

 (a) 

Collect your belongings and leave

 (b) 

Phone the supervisor

 (c) 

All employees should immediately evacuate the building

 (d) 

Contact your family 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

14 of 44

Question ID: 100012125410

Machine safety controls could include which of the following:                                                                                                               (1 Mark)

 (a) 

Machine guards in place      

 (b) 

Emergency stop buttons       

 (c) 

Sensors ensuring inspection doors are closed before the machine can be started         

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

15 of 44

Question ID: 100012125411

In the case of an emergency, what should NOT be done?                                                                                                                    (1 Mark)

 (a) 

Leave all the machines running and evacuate the building

 (b) 

Stop non-essential machines and leave the building

 (c) 

Wait until emergency services have arrived

 (d) 

Do your best to resolve the emergency before calling for assistance

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

16 of 44

Question ID: 100012125412

Basic quality control principles would include which of the following:                                                                                                    (1 Mark)

 (a) 

Controls within the purchasing of raw materials   

 (b) 

Documented standard operating procedures   

 (c) 

Formalised staff training    

 (d) 

Standardised machine settings     

 (e) 

Various physical tests on the processed fibres

 (f) 

All of the above

 (g) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

• If choice g is selected, set score to 0.
  
  

17 of 44

Question ID: 100012125413

Which of the following product faults occur during processing fibres in a typical Blowroom?                                                                (1 Mark)

 (a) 

Slubs

 (b) 

Yarn count variation

 (c) 

Filamentation

 (d) 

Fibre contamination

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

18 of 44

Question ID: 100012125414

Which of the following will describe the main product of the blowroom machinery?                                                                              (1 Mark)

 (a) 

Sliver

 (b) 

Roving

 (c) 

Opened and cleaned fibres ready to be presented to the carding machine

 (d) 

A sliver lap ready to be presented to the combing machine 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

19 of 44

Question ID: 100012125415

Which of the following fibre types would not be processed in a typical Blowroom?                                                                               (1 Mark)

 (a) 

Wool

 (b) 

Staple polyester

 (c) 

Nylon filament

 (d) 

Cotton

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

20 of 44

Question ID: 100012125416

Evaluate which of the following problems should be solved by the operator, rather than the supervisor?                                            (1 Mark)

 (a) 

The need to reset atmospheric conditions

 (b) 

A shortage of material supply

 (c) 

Noisy motor bearings

 (d) 

Dirty filter bags

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

21 of 44

Question ID: 100012125417

Would you say that one of the common causes of abnormalities could Blocked transport ducts?  YES/NO:                                 (1 Mark)

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

22 of 44

Question ID: 100012125418

Would you say the best time to correct a product quality fault is after completing all necessary administrative duties? YES/NO  (1 Mark)

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

23 of 44

Question ID: 100012125419

Would you say the best time to report product quality defects after completing the monitoring duties? YES/NO:                          (1 Mark)

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

24 of 44

Question ID: 100012125425

Prestart safety precautions and procedures would not include which of the following?                                                                        (1 Mark)

 (a) 

Checking the expiry date on the fire extinguishers

 (b) 

Lockout devices in place to prevent premature machine start up

 (c) 

All inspection doors closed

 (d) 

Filling in the shift log

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 44

Question ID: 100012125426

Machine set up could include which of the following actions:                                                                                                                (1 Mark)

 (a) 

Read and interpret the specifications card and select the correct program specification 

 (b) 

Check detail such as machine settings from micro-processor 

 (c) 

Verify that the correct programme is displayed on the micro-processes as detailed on the specification 

 (d) 

Fill in start-up procedure documents 

 (e) 

Prestart checklist completed and signed off by the senior official

 (f) 

All of the above

 (g) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

• If choice g is selected, set score to 0.
  
  

26 of 44

Question ID: 100012125427

What action would you take, after identifying a shortage of fibre supply?                                                                                             (1 Mark)

 (a) 

Stop all the blowroom machines

 (b) 

Report to the supervisor in the carding department

 (c) 

Stop some of the machines and report to the supervisor immediately

 (d) 

Report to the blowroom supervisor immediately

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

27 of 44

Question ID: 100012125428

What action would you take, after identifying a blocked fibre transport duct?                                                                                       (1 Mark)

 (a) 

Stop all the blow room machines

 (b) 

Report to the supervisor immediately

 (c) 

Report to the maintenance department

 (d) 

Clear it yourself

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

28 of 44

Question ID: 100012125429

Explain some causes of common abnormalities:                                                                                                                                   (1 Mark)

 (a) 

Incorrect circulation speed   

 (b) 

Blocked transport ducts

 (c) 

Incorrect atmospheric settings for the department

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

29 of 44

Question ID: 100012125430

Which of the following activities would not be required as part of a typical shift handover procedure:                                                  (1 Mark)

 (a) 

State the number of machines which experienced downtime and the reasons thereof

 (b) 

State the number of absentees on the off-going shift

 (c) 

State any processes experiencing shortages of raw material supplies

 (d) 

State production changes likely to be carried out by the in-coming shift

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

30 of 44

Question ID: 100012131574

Would you agree with the following statement: YES/NO:                                                                                                                (1 Mark)

The operator must monitor the inspection windows in the fibre ducts to ensure smooth consistent flow of fibres to each machine in the blowroom. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

31 of 44

Question ID: 100012131603

Correct process monitoring could result in which of the following?                                                                                                        (1 Mark)

 (a) 

A decrease in production efficiency 

 (b) 

An increase in productivity

 (c) 

A decrease in productivity

 (d) 

A Decrease in undetected faults 

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• If choice d is selected, set score to 0.
  
  

32 of 44

Question ID: 100012131606

What could be some consequences of undetected blowroom faults on subsequent processing up to spinning and winding?             (1 Mark)

 (a) 

Increase in draw frame roller lapping in the drafting area

 (b) 

Increase in yarn uniformity

 (c) 

Increase in dying faults

 (d) 

Decrease in yarn strength

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33 of 44

Question ID: 100012131609

Explain what needs to be done at a typical quality changeover?                                                                                                           (1 Mark)

 (a) 

Quality change checklists completed 

 (b) 

Thorough cleaning of the machine    

 (c) 

Quality change checklists approved and signed off    

 (d) 

Ensuring adequate raw material supplies are available for the next batch    

 (e) 

All of the above

 (f) 

None of the above

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Level of Question (Higher Order)

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• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

34 of 44

Question ID: 100012132187

Explain what will you will do when identifying a product fault?                                                                                                              (1 Mark)

 (a) 

Stop the machine immediately

 (b) 

Report to the supervisor and await instruction

 (c) 

Report it at the shift changeover

 (d) 

Fix it yourself 

Meta Tags:

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Outcomes:

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• If choice d is selected, set score to 0.
  
  

35 of 44

Question ID: 100012132188

If the production target is 800 kg per hour, but only 600 kg is produced. Would the efficiency be?                                                       (1 Mark)

 (a) 

80%

 (b) 

75%

 (c) 

70%

 (d) 

60%

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Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

36 of 44

Question ID: 100012132190

Is the following statement true or false:                                                                                                                                           (1 Mark)

Would preventative maintenance contribute to achieving optimum machine efficiency? 

 (a) 

True

 (b) 

False

Meta Tags:

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Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

37 of 44

Question ID: 100012132192

Could loss of customers result if production targets were not met?  YES/NO:                                                                                (1 Mark)

 (a) 

Yes

 (b) 

No

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• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

38 of 44

Question ID: 100012132282

Why do you think filters, waste bags and other consumables should be cleaned after specific time frames?                                      (1 Mark)

 (a) 

To ensure efficient functioning on the equipment

 (b) 

To avoid contamination of foreign fibres

 (c) 

To ensure smooth running of the carding machine

 (d) 

To maintain a cleaner working environment

 (e) 

To reduce the risk of fire

 (f) 

All of the above

Meta Tags:

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• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

39 of 44

Question ID: 100012132283

Would you say the following statement is true: YES/NO:                                                                                                                (1 Mark)

Filters, waste bags and other consumables are cleaned after specific time frames to avoid contamination.

 (a) 

Yes

 (b) 

No

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Outcomes:

• If choice a is selected, set score to 1.
  
  

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40 of 44

Question ID: 100012132284

What is the main reason why caution must be used when cleaning machines with compressed air?                                                  (1 Mark)

 (a) 

It can result in fibre contamination

 (b) 

Compressed air is expensive to produce

 (c) 

It can result in injuries to the eyes

 (d) 

It results in noise pollution

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Outcomes:

• If choice a is selected, set score to 1.
  
  

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• If choice d is selected, set score to 0.
  
  

41 of 44

Question ID: 100012132285

Quality change will usually include which of the following requirements – Explain:                                                                               (1 Mark)

 (a) 

Identify and locate the raw materials to be processed as per specification for the production run     

 (b) 

Enter batch details on the production sheet 

 (c) 

Reset all machine monitoring parameters

 (d) 

Follow a pre-start up sequence of the relevant machines according to a checklist applying company specific safety requirements

 (e) 

All of the above

 (f) 

None of the above

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• If choice a is selected, set score to 0.
  
  

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• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

42 of 44

Question ID: 100012132286

During the textile blowroom process, what is the correct procedure for stopping and doffing as required when dealing with blended fibre and sliver production? (1 Mark)

 (a) 

Immediately stop all machines and wait for the supervisor's instructions

 (b) 

Stop only the machine currently in operation and notify the supervisor afterward

 (c) 

Follow the standard operating procedure for stopping and doffing, then report to the supervisor

 (d) 

Continue running the machines while waiting for further instructions from the supervisor

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• If choice a is selected, set score to 0.
  
  

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• If choice d is selected, set score to 0.
  
  

43 of 44

Question ID: 100012132287

Would you say the following statement is true: YES/NO:                                                                                                                (1 Mark)

Filters, waste bags and other consumables are not cleaned after specific time frames to avoid contamination. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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44 of 44

Question ID: 100012132288

Is the following statement true or false:                                                                                                                                           (1 Mark)

Dispatching is the process that usually takes place before doffing. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

Block 3, 50 question(s), maximum score 50

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcome:

• ELO 03: Patrol and monitor textile blowroom and carding processes for the mixing, blending and carding of fibres and production of sliver to optimise production of the blended fibre and the carded sliver.

• ELO 04: Monitor quality of blended fibre and carded sliver products according to specification requirements.

TOTAL WEIGHTING: 50 MARKS 

TIME: 50 MINUTES

1 of 50

Question ID: 100012132289

Is the following statement true or false:                                                                                                                                           (1 Mark)

Patrolling and monitoring mean the same thing. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

2 of 50

Question ID: 100012132290

Is the following statement true or false:                                                                                                                                           (1 Mark)

Correct patrolling sequence will ensure any abnormalities can be identified and rectified as soon as possible. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 50

Question ID: 100012132291

Which of the following is achieved by following the correct patrolling and monitoring sequence?                                                        (1 Mark)

 (a) 

Fire risks are reduced

 (b) 

Improves the housekeeping requirements

 (c) 

Ensures any abnormalities can be identified and rectified as soon as possible

 (d) 

Improves machine utilisation 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 50

Question ID: 100012132292

The correct patrolling route and frequency are important for the following main reason:                                                                      (1 Mark)

 (a) 

To keep the operator busy

 (b) 

To identify process faults as soon as possible

 (c) 

To control waste

 (d) 

To identify unsafe conditions

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

5 of 50

Question ID: 100012132293

If Process monitoring techniques are accurately applied, there should be fewer:                                                                                 (1 Mark)

 (a) 

Fire hazards

 (b) 

Job losses in the industry

 (c) 

Processing faults

 (d) 

Machine breakdowns 

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Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 50

Question ID: 100012132294

Why is patrolling and monitoring of the machines and processes important:                                                                                        (1 Mark)

 (a) 

Results in fewer processing faults

 (b) 

Keeps the operator active while waiting for the process to end

 (c) 

Prevents accidents

 (d) 

Provides information for the operator to report on the shift log 

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Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

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• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

7 of 50

Question ID: 100012132295

Which one of the following persons are responsible for optimising efficiency and quality?                                                                  (1 Mark) 

 (a) 

Machine Operator

 (b) 

Supervisor

 (c) 

Mechanic

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

8 of 50

Question ID: 100012132296

When must patrolling be carried out by the Operator?                                                                                                                          (1 Mark)

 (a) 

At the end of the shift

 (b) 

When instructed by the Supervisor

 (c) 

At the beginning of the shift

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

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• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

9 of 50

Question ID: 100012132298

Which of the following actions would contribute to achieving optimum machine efficiency?                                                                 (1 Mark)

 (a) 

Reduced absenteeism

 (b) 

Preventative maintenance

 (c) 

Good production planning

 (d) 

Operator training

 (e) 

Purchasing good quality raw material to be processed

 (f) 

All of the above

 (g) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

• If choice g is selected, set score to 0.
  
  

10 of 50

Question ID: 100012132299

If production targets are not achieved due to machine faults, what could be the result?                                                                       (1 Mark)

 (a) 

It could result in loss of customers

 (b) 

It could result in subsequent loss of jobs

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 50

Question ID: 100012132300

What could be the main result of not meeting the production plan:                                                                                                       (1 Mark)

 (a) 

The product may not meet the minimum quality requirements

 (b) 

The machine speed will need to be increased

 (c) 

Possible late deliveries

 (d) 

No annual bonus

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

12 of 50

Question ID: 100012132302

If fibre is not being evenly distributed during carding, what should you do?                                                                                          (1 Mark)

 (a) 

Adjust the feed roller speed

 (b) 

Stop the carding machine

 (c) 

Increase suction pressure in the blowroom

 (d) 

Check for blockages and adjust settings

 (e) 

Continue production 

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

13 of 50

Question ID: 100012132320

Incorrect process monitoring could result in which of the following?                                                                                                     (1 Mark)

 (a) 

A decrease in production efficiency 

 (b) 

An increase in unnecessary waste

 (c) 

A decrease in productivity 

 (d) 

An increase in undetected faults

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

14 of 50

Question ID: 100012132321

If you notice a machine fibre detector is malfunctioning, what action would you take?                                                                         (1 Mark)

 (a) 

First try to see why it is not working and then fix it

 (b) 

Report it to the supervisor before stopping the machine

 (c) 

Report it to the supervisor after stopping the machine

 (d) 

Report it at shift change over 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 50

Question ID: 100012132322

The causes of common abnormalities could include which of the following:                                                                                         (1 Mark)

 (a) 

Incorrect circulation speed   

 (b) 

Blocked transport ducts

 (c) 

Incorrect atmospheric settings for the department

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

16 of 50

Question ID: 100012132323

What is the first step you should take when noticing a significant drop in the efficiency of a blowroom machine?                               (1 Mark)

 (a) 

Ignore the issue and continue with production

 (b) 

Stop the blowroom machine and report to the supervisor immediately

 (c) 

Stop all the carding machines

 (d) 

Increase the speed of the blowroom machine to compensate 

 (e) 

Inform the maintenance team at the end of your shift

 (f) 

Continue operating the machine while monitoring the issue

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

17 of 50

Question ID: 100012132324

What could result from incorrect atmospheric conditions in the carding department?                                                                           (1 Mark)

 (a) 

An increased risk of fire

 (b) 

An increase in productivity

 (c) 

An increased risk of static generation

 (d) 

Unacceptable working conditions for the operator

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

18 of 50

Question ID: 100012132325

Would you agree with the following statement: YES/NO:                                                                                                               (1 Mark) 

A blowroom work instruction would usually include at least the following information: Filter bag cleaning requirements, Bale lay down plan, Control panel settings, Fan speed settings.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

19 of 50

Question ID: 100012132326

What is a key task for a textile blowroom operator to ensure proper machine performance?                                                               (1 Mark)

 (a) 

Ignore filter cleaning

 (b) 

Load fibres without checking

 (c) 

Regularly clean filters and load fibres properly

 (d) 

Skip batch transport if the machine is running

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

20 of 50

Question ID: 100012132333

Which of the following product faults do not occur during processing fibers in a typical Blowroom?                                                     (1 Mark)

 (a) 

Yarn count variation

 (b) 

Filamentation

 (c) 

All of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

21 of 50

Question ID: 100012132336

What is the main cause of fibre contamination in the Blowroom?                                                                                                          (1 Mark)

 (a) 

No thorough cleaning between quality changes

 (b) 

Using compressed air to clean the floors

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

22 of 50

Question ID: 100012132339

What will you do when identifying a product fault?                                                                                                                                (1 Mark)

 (a) 

Stop the machine immediately

 (b) 

Report to the supervisor and await instruction

 (c) 

Report it at the shift changeover

 (d) 

Fix it yourself 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

23 of 50

Question ID: 100012132340

Is the following statement true or false:                                                                                                                                          (1 Mark) 

Product faults often result in rework, late deliveries, loss of jobs and even loss of customers. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

24 of 50

Question ID: 100012132341

Which of the following product faults could occur as a result of processes in the Blowroom:                                                               (1 Mark)

 (a) 

Weft lines

 (b) 

Slubs

 (c) 

Colour stains

 (d) 

Contamination

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 50

Question ID: 100012132342

Would you agree that all machine faults in the Blowroom which involve metal to metal contact [friction] needs to be corrected as a matter of urgency. (1 Mark)

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

26 of 50

Question ID: 100012134340

Why is it important to observe the blowroom machine production flow?                                                                                               (1 Mark)

 (a) 

To ensure that the machines are visually appealing

 (b) 

To ensure there is no interference in the production flow and to remove trash

 (c) 

To increase machine speed

 (d) 

To reduce the cost of raw materials

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

27 of 50

Question ID: 100012134344

What is one of the main objectives of blending and opening fibers in textile production?                                                                     (1 Mark)

 (a) 

To improve the color of the fibers

 (b) 

To ensure uniformity in the fiber mixture and enhance quality

 (c) 

To increase the weight of the fibers 

 (d) 

To decrease the strength of the fibers

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

28 of 50

Question ID: 100012134346

Which of the following is a common non-conformance that might be identified during the observation of the blowroom machine? (1 Mark)

 (a) 

Excessive moisture in the fibers

 (b) 

Presence of excess trash and foreign materials

 (c) 

Over-speeding of the machines

 (d) 

Use of incorrect thread color

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

29 of 50

Question ID: 100012134347

Is the following statement true or false:                                                                                                                                           (1 Mark)

The removal of trash and non-fiber materials is a critical step in ensuring the smooth operation of blowroom machines. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

30 of 50

Question ID: 100012134351

Is the following statement true or false:                                                                                                                                           (1 Mark)

Blending and opening of fibers do not affect the final quality of the textile product. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

31 of 50

Question ID: 100012134353

Would agree with the following statement: YES/NO:                                                                                                                       (1 Mark)

Is it necessary to rectify non-conformances identified during the blowroom process to maintain production quality? 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

32 of 50

Question ID: 100012134374

What is the primary purpose of monitoring the formation of the fibre web in a carding machine?                                                         (1 Mark)

 (a) 

To measure the speed of the machine

 (b) 

To ensure uniformity and quality of the fibre web

 (c) 

To adjust the temperature of the machine

 (d) 

To check the color of the fibre

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

33 of 50

Question ID: 100012134380

When a break is detected in the fibre web during the carding process, what should be the first step in corrective action?                  (1 Mark)

 (a) 

Increase the speed of the carding machine

 (b) 

Replace all the fibre in the machine

 (c) 

Identify the cause of the break and address it

 (d) 

Stop the machine and clean it thoroughly

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

34 of 50

Question ID: 100012134387

Which of the following is a common indicator of a non-conformance in the fibre web formation?                                                         (1 Mark)

 (a) 

Excessive noise from the machine

 (b) 

Uniform thickness of the fibre web

 (c) 

Irregularity or gaps in the fibre web

 (d) 

High production speed

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

35 of 50

Question ID: 100012134393

Is the following statement true or false:                                                                                                                                           (1 Mark)

Regular monitoring of the fibre web formation is not necessary if the carding machine is functioning smoothly. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

36 of 50

Question ID: 100012134400

Is the following statement true or false:                                                                                                                                           (1 Mark)

Corrective actions for breaks in the fibre web should include recalibrating the carding machines settings. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

37 of 50

Question ID: 100012134411

Would agree with the following statement: YES/NO:                                                                                                                       (1 Mark)

Should operators take immediate action when they detect non-conformances in the fibre web during carding? 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

38 of 50

Question ID: 100012134415

What is the primary indicator of uneven sliver formation in a carding machine?                                                                                   (1 Mark)

 (a) 

High machine speed

 (b) 

Blocked coiler

 (c) 

Disturbance in the web

 (d) 

Inconsistent web feeding

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

39 of 50

Question ID: 100012134422

Which fault in the carding process is most likely caused by a blocked coiler?                                                                                      (1 Mark)

 (a) 

Uneven sliver formation

 (b) 

Web disturbance

 (c) 

Poor fiber alignment

 (d) 

High noise levels

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

40 of 50

Question ID: 100012134428

When addressing deviations in sliver formation, which action is typically required for a machine fault such as a blocked coiler?       (1 Mark)

 (a) 

Adjusting the web tension

 (b) 

Cleaning or clearing the coiler

 (c) 

Replacing the card clothing

 (d) 

Increasing the carding speed

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

41 of 50

Question ID: 100012134433

To correct a disturbance in the web, which of the following should be checked?                                                                                  (1 Mark)

 (a) 

Carding cylinder speed

 (b) 

Sliver winding tension

 (c) 

Web guide system

 (d) 

Coiler alignment

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

42 of 50

Question ID: 100012134434

Is the following statement true or false:                                                                                                                                           (1 Mark)

Uneven sliver formation can be caused by a disturbance in the web. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

43 of 50

Question ID: 100012134438

Is the following statement true or false:                                                                                                                                           (1 Mark)

A blocked coiler in a carding machine will generally lead to a disturbance in the web. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

44 of 50

Question ID: 100012134440

Consequences of process faults produced on a card is usually limited to which of the following.                                                         (1 Mark)

 (a) 

Strength of the yarn manufactured from these slivers

 (b) 

Incorrect twist in the yarn manufactured from these slivers

 (c) 

Incorrect count (Tex) in the yarn manufactured from these slivers

 (d) 

Incorrect uniformity of the yarn manufactured from these slivers

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

45 of 50

Question ID: 100012134446

Which of the following typical carding product specifications could likely affect the quality of the yarn produced from these processed fibres? (1 Mark)

 (a) 

Colour

 (b) 

Merge Number

 (c) 

High nep count per square cm

 (d) 

Speed of the machine 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

46 of 50

Question ID: 100012134447

Which of the following product faults could NOT occur during processing fibres on a typical carding machine?                                  (1 Mark)

 (a) 

Slubs

 (b) 

Yarn count variation

 (c) 

Excessive neps

 (d) 

Poor fiber alignment

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

47 of 50

Question ID: 100012134451

Which of the following would not describe typical quality control principles:                                                                                          (1 Mark)

 (a) 

Quality change checklists used for every quality change 

 (b) 

Quality control tests on completion of the process

 (c) 

Accessing good quality raw material for processing

 (d) 

Documentation of Non-conformance products to work toward preventing reoccurrence of such problems. 

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

48 of 50

Question ID: 100012134452

Which of the following needs to be done at a typical quality changeover?                                                                                            (1 Mark)

 (a) 

Quality change checklists completed     

 (b) 

Thorough cleaning of the machine    

 (c) 

Quality change checklists approved and signed off    

 (d) 

Ensuring adequate raw material supplies are available for the next batch    

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

49 of 50

Question ID: 100012134455

Which of the following tasks will usually be done by an operator in a carding department in preparation for a typical quality changeover? (1 Mark) 

 (a) 

Thorough cleaning of the machines    

 (b) 

Complete quality change checklists  

 (c) 

Thorough cleaning of the departmental floors

 (d) 

Accessing raw material supplies 

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

50 of 50

Question ID: 100012134510

How would you describe the characteristics of a good quality end product coming from a carding machine?                                     (1 Mark) 

 (a) 

Uniform sliver

 (b) 

Low nep count per square cm

 (c) 

Required count – (Tex)

 (d) 

Acceptable strength 

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

Block 4, 6 question(s), maximum score 6

Question Block - 4

SECTION 3: QUESTION 3:

This Section will cover the following Exit Level outcome:

• ELO 05: Apply all safety, housekeeping and waste control standards to textile blowroom and carding machine processes. 

TOTAL WEIGHTING: 06 MARKS 

TIME: 06 MINUTES

1 of 6

Question ID: 100012134511

Which of the following safety procedures would apply to most blowroom and carding processes?                                                      (1 Mark)

 (a) 

Use necessary personal protective equipment where required   

 (b) 

Ensure the machine lock-out procedures are applied    

 (c) 

Check and ensure that the machine has adequate lighting facilities     

 (d) 

Comply with all the health and safety precautions related to hazardous chemicals    

 (e) 

All of the above

 (f) 

None of the above

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

2 of 6

Question ID: 100012134512

In the case of an emergency, all employees should immediately do which of the following?                                                                (1 Mark)

 (a) 

Stop machines as required

 (b) 

Report to your assembly point

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

3 of 6

Question ID: 100012134513

Waste control interventions could include which of the following:                                                                                                          (1 Mark)

 (a) 

Visible waste control records displayed in the department

 (b) 

Clear identification and separation of waste

 (c) 

Clean material waste being fed back into the production system

 (d) 

All of the above

 (e) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

• If choice e is selected, set score to 0.
  
  

4 of 6

Question ID: 100012134575

What type of information would a typical operator need to record:                                                                                                        (1 Mark)

 (a) 

Shift production figures

 (b) 

Machine speed

 (c) 

Machine downtime 

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

5 of 6

Question ID: 100012134638

Waste control reports may be useful for which of the following:                                                                                                            (1 Mark)

 (a) 

Determining future processing costs   

 (b) 

Considering alternative processing methods     

 (c) 

Identifying operator training needs     

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

6 of 6

Question ID: 100012134639

Consequences of excessive waste could include which of the following:                                                                                              (1 Mark)

 (a) 

Possible legal action

 (b) 

A negative impact on the environment

 (c) 

Both of the above

 (d) 

None of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.