EXTERNAL INTEGRATED SUMMATIVE ASSESSMENT EXEMPLAR

Assessment outcomes

Pass 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Fail 0 - 59

Unfortunately, your current submission does not meet the required competency standards. In order to proceed toward obtaining your QCTO Certification of Competency, please complete a second or third attempt. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best regards.

Completed 60 - 100

Congratulations! Your current attempt has successfully demonstrated the required competency. To proceed to your QCTO Certification of Competency, please complete the EISA-Practical Demonstrations. Should you have any inquiries, we encourage you to discuss them with your facilitator. Best wishes on your journey!

Block 1, 2 question(s), maximum score 0

Question Block - 1

GENERAL EISA RULES

1. Learners are only allowed to use the supplied EISA booklets (Applicable  exclusively to paper-based assessments) and the use of a black pen is compulsory.

2.  Learners are only allowed to use a tablet/PC for their answers (Applicable only  to electronic assessments).

3. Learners must ensure that their full name(s), surname, and EISA registration  number appears on the front of your EISA booklet.

4. This is a closed book examination; therefore, no other material or belongings  are to be brought into the assessment centre. Should you bring any other material or belongings into the assessment centre, you will be required to leave such at the front of the assessment centre examination room. The assessment centre will not be held liable for any loss or damage to property brought into the assessment centre examination room.

5. All EISA booklets must be handed back to the invigilator fully intact. No pages may be removed or torn off from the EISA booklet.

6. All EISA eAssessments must be submitted before the designated deadline.

7. The removal of EISA booklets from the examination room is prohibited.

8. Learners may make use of a calculator in this EISA.

9. Unless this is an online examination where access to a tablet/computer will be made available to you; the use of any communication devices, including smart watches, cellular phones, iPads, headphones and laptops are prohibited.

10. All cellular phones must be switched off for the duration of the EISA.

11. The invigilator will not assist you with the explanation of questions related to  the EISA.

12. Learners are prohibited from conversing in any manner with other learners.

13. Learners must leave the examination venue as soon as their EISA booklets have been handed in BUT they may not leave the examination venue less than one hour after the stipulated time of the examination of commencement and during the last 10 minutes of the allotted examination period.

14. Learners who are found to be disruptive and unruly in the assessment centre will be requested to leave the assessment centre by the invigilator.

15. Possession of notes or any other unauthorised material, that could in any way assist in the answering of questions, is prohibite.

16. The instructions or directives of the invigilator may not be disregarded.

CANDIDATE INSTRUCTIONS

• Candidates must complete all questions in this EISA.

• Candidates must ensure that they use only a black pen when completing this EISA (Applicable exclusively to paper-based assessments).

• Should you require additional space to complete your answer, please request additional paper from your invigilator. Ensure that you indicate your full name(s), surname and EISA registration number at the top of the additional paper. Also   ensure that the question number is clearly marked on your additional paper (Applicable exclusively to paper-based assessments).

1 of 2

Question ID: 100011950523

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1. Learner Name(s) & Surname 

2. ID Number                        

3. EISA Registration Number 

2 of 2

Question ID: 100011950536

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Question type File upload not supported

Block 2, 45 question(s), maximum score 45

Question Block - 2

SECTION 1: QUESTION 1:

This Section will cover the following Exit Level outcomes:

• ELO 01: Prepare and set up ONE speciality yarn assembly machine according to product specifications.  

• ELO 02: Operate (start, run, stop, doff) the relevant speciality yarn assembly machinery. 

TOTAL WEIGHTING: 45 MARKS 

TIME: 45 MINUTES

1 of 45

Question ID: 100012251799

Answer Yes or No:                                                                                                                                                                           (1 Mark)

Do you agree that: If the machine specification was correct when the machine was placed into production, then there is no reason why the products should not meet the standard required? 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

2 of 45

Question ID: 100012251804

Answer True or False:                                                                                                                                                                      (1 Mark)

The operator will know which raw materials to select for the Speciality Yarn being produced, by reading the appropriate specification.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 45

Question ID: 100012251808

Answer True or False:                                                                                                                                                                      (1 Mark)

The specification will state which elastomer (Spandex/Elastane) to select for the Conventional Covered yarn being produced.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

4 of 45

Question ID: 100012251812

Answer Yes or No:                                                                                                                                                                           (1 Mark)

Do you agree that checklists will assist when preparing the Speciality Yarn Assembly machine for a new product?

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

5 of 45

Question ID: 100012251821

Choose one (1) correct answer.  At which stage of production must the operator check and inspect the raw material (input yarns)? (1 Mark)

 (a) 

During the preparation stage

 (b) 

During the production stage

 (c) 

During the doffing stage

 (d) 

During the distribution stage

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 45

Question ID: 100012251822

Select one (1) correct answer. What task in the list is NOT the responsibility of the Air Intermingling Covering machine operator?    (1 Mark)

 (a) 

Ensure the oil reservoir is full

 (b) 

Check that incoming air pressure is correct

 (c) 

Identify any non-conformance

 (d) 

Reset the machine

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

7 of 45

Question ID: 100012251825

Choose one (1) correct answer.  In the Speciality Yarn Assembly process, which of the following packages is used  for the take-up packages? (1 Mark)

 (a) 

Bobbins

 (b) 

Parallel tubes

 (c) 

Cheeses

 (d) 

Straight sticks

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 45

Question ID: 100012252510

Answer True or False:                                                                                                                                                                      (1 Mark)

Conventional single and double covering machine have advanced microprocessors fitted for computerised monitoring.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

9 of 45

Question ID: 100012252513

Answer True or False:                                                                                                                                                                      (1 Mark)

All Speciality Yarn Assembly machines are fitted with back reeds.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

10 of 45

Question ID: 100012252514

Answer True or False:                                                                                                                                                                      (1 Mark)

The Speciality Yarn Assembly machine must always be cleaned of dust and fly with compressed air.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

11 of 45

Question ID: 100012252515

Answer True or False:                                                                                                                                                                      (1 Mark)

The work environment must always be cleaned by vacuuming and not by blowing with compressed air.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

12 of 45

Question ID: 100012252516

Select one (1) correct answer.  Which machine component is only found on the air covering machine?                                              (1 Mark)

 (a) 

Spandex drive roller

 (b) 

Nylon feed roller

 (c) 

Air intermingling jet

 (d) 

Yarn break detector

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

13 of 45

Question ID: 100012252517

Select one (1) correct answer: When preparing the Speciality Yarn Assembly machine for production, the operator must clean the machine, for example … (1 Mark)

 (a) 

Clean machine components that the operator is allowed to clean

 (b) 

Leave dirt, oil and grease are on the floor

 (c) 

Use compressed air to to remove "fly" from the machine

 (d) 

Place boxes between machines

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

14 of 45

Question ID: 100012252518

Choose one (1) answer.  Choose ONE (1) from the list that is NOT a Speciality Yarn Assembly machine components that must be inspected for defects and for wear and tear. (1 Mark)

 (a) 

V belt drive belts

 (b) 

Timing belts

 (c) 

Travellers

 (d) 

Pulleys

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

15 of 45

Question ID: 100012252535

Answer True or False.                                                                                                                                                                      (1 Mark)

Speciality Yarn Assembly machine settings must be verified (signed off) as correct according to the specification, before production can begin.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

16 of 45

Question ID: 100012252536

Answer True or False.                                                                                                                                                                      (1 Mark)

The quality change or set-up must be verified (signed off) as correct according to the specification, before Speciality Yarn Assembly production can begin.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

17 of 45

Question ID: 100012252537

Answer True or False:                                                                                                                                                                      (1 Mark)

The only positions on the machines that may be out of production, are those that are outside of the operator's control.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 45

Question ID: 100012252538

Check that incoming air pressure is correct What must be placed on the take-up winder of the Air Intermingling Covering machine?(1 Mark)

 (a) 

Tubes of the appropriate colour

 (b) 

Tubes of the appropriate height

 (c) 

Tubes of the appropriate density

 (d) 

Tubes of the appropriate spindle

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

19 of 45

Question ID: 100012252539

Choose one (1) answer.  Choose ONE (1) from the list of settings that the operator must assist with on the Conventional Covering machine. (1 Mark)

 (a) 

Twist frequency

 (b) 

Intermingling frequency

 (c) 

Node length

 (d) 

Temperature levels

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

20 of 45

Question ID: 100012252540

Choose one (1) correct answer. If the tenson is set manually it must be checked with a …                                                                 (1 Mark)

 (a) 

Tension valve

 (b) 

Tension meter

 (c) 

Tension disc

 (d) 

Tension gate

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

21 of 45

Question ID: 100012252541

Choose one (1) correct answer: Which statement is TRUE to ensure continuous operation on the air intermingling covering machine?       (1 Mark)

 (a) 

Loose yarn is wrapped around moving parts

 (b) 

Input yarn packages are tied in nose

 (c) 

Carefully handle the input yarns and covered yarn T160:Y160

 (d) 

Leave the damaged ceramics and continue running the machine

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

22 of 45

Question ID: 100012252542

Select one (1) correct answer.  Which answer does NOT apply to continuous production in the Speciality yarn assembly process?  (1 Mark)

 (a) 

Operating 24 hours a day, seven days per week.

 (b) 

A flow of production where the materials are continuously in motion.

 (c) 

Production that is done in batches with long and frequent stoppages

 (d) 

Production that requires rotating shifts to maintain continuous production

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

23 of 45

Question ID: 100012252543

Select one (1) correct answer.  What is essential for ensuring continuous material supply in the production of covered and intermingled yarns? (1 Mark)

 (a) 

Following work instructions and quality changeover procedures

 (b) 

Loading raw materials without checking specifications

 (c) 

Using raw materials from any batch

 (d) 

Focusing only on the finished product

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

24 of 45

Question ID: 100012252544

Choose one (1) correct answer: In the Speciality Yarn Assembly and Packaging  process, the role and purpose of shift work in continuous production is to... (1 Mark)

 (a) 

Allow production to have  long and frequent stoppages

 (b) 

Keep the flow of production with materials in continuous motion

 (c) 

Enable the production to be done in batches

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

25 of 45

Question ID: 100012252545

Choose one (1) option that does NOT apply: The operator can ensure continuous production by …                                                   (1 Mark)

 (a) 

Having enough raw material to replenish empty yarn packages

 (b) 

Having trolleys to transport raw materials to the machines

 (c) 

Replenishing yarn packages that run out

 (d) 

Having more shift meetings

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

26 of 45

Question ID: 100012252546

Choose one (1) correct answer: Which factors influence continuous production in Speciality Yarn Assembly?                                    (1 Mark)

 (a) 

Machine maintenance

 (b) 

Raw material supply

 (c) 

Rotating shifts

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

27 of 45

Question ID: 100012252547

Choose one (1) answer: If not enough raw material has been ordered for the job, then…                                                                   (1 Mark)

 (a) 

Production will be interrupted

 (b) 

Production will continue

 (c) 

Production targets will be met

 (d) 

Production targets will not be met

 (e) 

Answers 1 and 4 are correct

 (f) 

Answers 2 and 3 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

28 of 45

Question ID: 100012252548

Choose one (1) answer: If there are not enough empty bobbins for the job, then…                                                                             (1 Mark)

 (a) 

Production will be interrupted

 (b) 

Production will continue

 (c) 

Production targets will be met

 (d) 

Production targets will not be met

 (e) 

Answers 1 and 4 are correct

 (f) 

Answers 2 and 3 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 1.
  
  

• If choice f is selected, set score to 0.
  
  

29 of 45

Question ID: 100012252549

Select one (1) correct answer.  Which statement is FALSE for ensuring continuous production on a Conventional Covering machine?        (1 Mark) 

 (a) 

Check the threadline to make sure it is correct to prevent yarn breaks

 (b) 

Ensure that there are sufficient tubes of the correct colour code available

 (c) 

Patrol systematically

 (d) 

Check reeds for damage at least every 15 minutes

 (e) 

Check all spindles at least every 15 minutes

 (f) 

Doff the machines and restart at the appropriate time

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

30 of 45

Question ID: 100012252551

Choose one (1) correct answer:  What would happen if there was loose yarn wrapped around moving machine parts?                     (1 Mark)

 (a) 

Injury to the operator

 (b) 

Oil leaks

 (c) 

Damage to the machine

 (d) 

Blocked air jets

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

31 of 45

Question ID: 100012252555

Select one (1) correct answer.  Which statement is TRUE for the threading of the elastomeric yarn in a Conventional Covering machine?   (1 Mark)

 (a) 

Pull the elastomeric yarn through the air jets

 (b) 

Pull the elastomeric yarn through the centre of the twisting spindle

 (c) 

Pull the elastomeric yarn through the dye vat

 (d) 

Pull the elastomeric yarn through the reeds

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

32 of 45

Question ID: 100012252561

Select one(1) correct answer.  Which statement is TRUE for threading the textured yarn in a Conventional Covering machine?       (1 Mark)

 (a) 

Pull the textured yarn  through the air jets

 (b) 

Pull the textured yarn from the pre-wound bobbins through the guides up to the winding head

 (c) 

Pull the textured yarn  through the dye vat

 (d) 

Pull the textured yarn through the reeds

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

33 of 45

Question ID: 100012252565

Select one (1) correct answer.  Which statement is FALSE for threading the elastane yarn in an air-intermingled Covering machine?          (1 Mark)

 (a) 

The elastane yarn is threaded around the elastane drive roller

 (b) 

The elastane yarn is loaded on the drive roller holder

 (c) 

The elastane yarn is fed through to the bottom elastane feed roller

 (d) 

Pull both yarns into the compensation rollers

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

34 of 45

Question ID: 100012252576

Select one (1) correct answer.  Which statement is FALSE for threading the textured yarn in an Air intermingled Covering machine?           (1 Mark)

 (a) 

Feed the textured yarn through the yarn guides

 (b) 

Feed the textured yarn through the end break detector

 (c) 

Feed the textured yarn through the tension gate

 (d) 

Pull both yarns into the compensation rollers

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

35 of 45

Question ID: 100012252589

Choose one (1) correct answer.  Which statement is NOT true when loading the elastomer (Spandex/Elastane) packages on the air covering machine? (1 Mark)

 (a) 

Wait for the next shift to load the yarn onto the machine

 (b) 

Check that the correct quality elastomer (Spandex/Elastane) packages are loaded

 (c) 

The elastane yarn is loaded on the drive roller holder

 (d) 

The elastane yarn is wrapped around the elastane feed roller giving it the correct number of wraps

 (e) 

The elastane yarn and textured yarn are threaded through the open slide jet

 (f) 

Complete production records confirming that the correct sliver has been loaded

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

36 of 45

Question ID: 100012252590

Choose one (1) correct answer.  Which machine part is not found on the thread path of the air-covering machine?                           (1 Mark)

 (a) 

Elastane drive roller

 (b) 

Nylon feed roller

 (c) 

Traveller

 (d) 

Intermingling jet

 (e) 

Oil roller

 (f) 

Yarn tensioner

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

37 of 45

Question ID: 100012252592

Choose one (1) correct answer. What is the correct action if a deviation is identified during the threading of the yarn on a Conventional Covering or Air Intermingling Covering machine? (1 Mark)

 (a) 

Ignore the deviation and continue production

 (b) 

Identify the cause and take corrective action according to work instructions

 (c) 

Allow the machine to operate without addressing the deviation

 (d) 

Wait for the next shift to fix the problem

 (e) 

Change the raw material package without consulting the specification

 (f) 

Continue production and check the machine later

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

38 of 45

Question ID: 100012252594

Choose one (1) correct answer.  Which of the following is a key principle when threading yarn on a Specialty Yarn Assembly machine?      (1 Mark)

 (a) 

Threading should be done randomly without following a specific path

 (b) 

The correct raw material and yarn packages must always be selected according to specifications

 (c) 

Threading can be completed without checking the schematic diagram

 (d) 

Threading errors are not important as long as the machine runs

 (e) 

The machine should be started without verifying threading procedures

 (f) 

Only the machine operator should be responsible for all threading tasks

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

39 of 45

Question ID: 100012252596

Choose one (1) answer.  Choose ONE (1) from the list that is a minor maintenance task that the  Speciality Yarn Assembly machine operator does NOT perform. (1 Mark)

 (a) 

Check and top up oil levels

 (b) 

Check for and remove any wraps around shafts

 (c) 

Check for missing and broken ceramic guides

 (d) 

Check for correct beam width

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

40 of 45

Question ID: 100012252601

Select one (1) correct answer.  Which stage in the preparation of a Conventional Covering machine is out of sequence (order)?      (1 Mark)

 (a) 

Pull the textured yarn from the pre-wound bobbins through the guides up to the winding head

 (b) 

Load pre-wound bobbins onto appropriate spindle deck

 (c) 

Load the elastane on the appropriate spindle

 (d) 

Thread up each spindle

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

41 of 45

Question ID: 100012252602

Select one (1) correct answer.  Which statement is FALSE for the OPERATING of an Air intermingling machine? While operating the machine the operator must… (1 Mark)

 (a) 

Start machine at creep speed and check if the intermingling is correct

 (b) 

Check the complicated thread path to make sure it is correct at all times

 (c) 

Constantly patrol the air covering spindles allocated to them

 (d) 

Check  the compensation rollers every 15 minutes

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

42 of 45

Question ID: 100012252604

Select one (1) correct answer.  Which statement is FALSE for DOFFING Air intermingling covering machines?                                 (1 Mark)

 (a) 

The doff length is entered into the microprocessor as part of the specification

 (b) 

As soon as the spindle reaches the target length it will stop automatically

 (c) 

The machine doffs the full package onto a conveyor belt automatically

 (d) 

The operator removes the full package

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

43 of 45

Question ID: 100012252605

Choose one (1) correct answer. The Air Intermingling machine operator must start the machine in creep mode to …                        (1 Mark)

 (a) 

Correct rotor speed

 (b) 

Check if the intermingling is correct

 (c) 

Correct doff length

 (d) 

Correct beam width

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

44 of 45

Question ID: 100012252606

Choose one (1) INCORRECT answer: The operator must monitor the Speciality Yarn Assembly process to …                                  (1 Mark)

 (a) 

Ensure efficient production

 (b) 

Ensure consistent  production of good quality

 (c) 

Ensure continuous production

 (d) 

Ensure high levels of non-conformance

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

45 of 45

Question ID: 100012252607

Select one (1) correct answer.  Which statement is FALSE for DOFFING a Conventional Covering machine?                                   (1 Mark)

 (a) 

When the machine indicates the correct package length is reached, the full packages are doffed

 (b) 

When a specified package diameter has been reached, the full packages are doffed

 (c) 

When the packages have product faults, the full packages are doffed

 (d) 

Full packages are replaced by empty tubes

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

Block 3, 50 question(s), maximum score 50

Question Block - 3

SECTION 2: QUESTION 2:

This Section will cover the following Exit Level outcomes:

• ELO 03: Patrol ONE of the speciality yarn assembly machines to ensure continuous production and maximum efficiency.

• ELO 04: Inspect and maintain the quality of end products according to product specification and waste control measures for ONE of the speciality yarn assembly spinning processes.

TOTAL WEIGHTING: 50 MARKS 

TIME: 50 MINUTES

1 of 50

Question ID: 100012252670

Answer True or False:                                                                                                                                                                      (1 Mark)

While patrolling the Speciality Yarn Assembly machine the operator must change the machine settings. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

2 of 50

Question ID: 100012252672

Answer Yes or No:                                                                                                                                                                           (1 Mark)

Patrolling speciality yarn assembly machines in the correct sequence helps to minimise waste.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

3 of 50

Question ID: 100012252673

Choose one (1) correct answer.  What must the operator do during regular machine patrols?                                                             (1 Mark)

 (a) 

Identify broken/ missing ceramics

 (b) 

Shut down the machine and isolate the power source

 (c) 

Use compressed air to to remove "fly" from the machine

 (d) 

Place boxes between machines

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 50

Question ID: 100012252675

Select one (1) correct answer:  Choose one (1) example of a task that should NOT be carried out while patrolling your Speciality Yarn Assembly machine. (1 Mark)

 (a) 

Check that empty input yarn packages are replaced

 (b) 

Check spindles every 15 minutes

 (c) 

Ensure that broken ends are repaired immediately

 (d) 

Remove all machine guards

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

5 of 50

Question ID: 100012252681

Choose one (1) correct answer: Which statement is TRUE to minimise poor yarn quality in Speciality yarn assembly processes?    (1 Mark)

 (a) 

Wrap loose yarn around moving parts

 (b) 

Input yarn packages are tied in nose

 (c) 

Carefully handle the input yarns and covered yarn

 (d) 

Leave the damaged ceramics and continue running the machine

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

6 of 50

Question ID: 100012252682

Choose one (1) answer: Which machine component malfunction will affect yarn tension?                                                                   (1 Mark)

 (a) 

Air jet malfunction

 (b) 

Faulty yarn path tensioners

 (c) 

Faulty yarn sensors

 (d) 

Faulty covering yarn feed rollers

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

7 of 50

Question ID: 100012252683

Choose one (1) answer: Which machine component malfunction will affect the core elastomer and the cover yarns?                        (1 Mark)

 (a) 

Air jet malfunction

 (b) 

Faulty yarn path tensioners

 (c) 

Faulty yarn sensors

 (d) 

Faulty covering yarn feed rollers

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

8 of 50

Question ID: 100012252685

Choose one (1) answer: Which machine component malfunction will affect the feeding of cover yarns into the machine?                  (1 Mark)

 (a) 

Air jet malfunction

 (b) 

Faulty yarn path tensioners

 (c) 

Faulty yarn sensors

 (d) 

Faulty covering yarn feed rollers

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

9 of 50

Question ID: 100012252688

Select one (1) correct answer.  In the Speciality yarn assembly process, the role and purpose of shift work in continuous production is to...   (1 Mark)

 (a) 

Enable the Speciality yarn production department to operate 24 hours a day, seven days per week

 (b) 

Interrupt the flow of production with materials, causing delays

 (c) 

Enable the production to be done in batches

 (d) 

Allow production to have  long and frequent stoppages

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

10 of 50

Question ID: 100012252690

Choose one (1) correct answer:  Which type of machine maintenance is classed as basic maintenance?                                          (1 Mark)

 (a) 

Preventative

 (b) 

Breakdown

 (c) 

Routine

 (d) 

Electrical

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

11 of 50

Question ID: 100012252692

Choose one (1) correct answer: Which statement is TRUE about replenishing the machine in Speciality yarn assembly processes? 

(1 Mark)

 (a) 

Feed the textured yarn through the end break detector

 (b) 

Check the threadline to make sure it is correct and to correct where necessary

 (c) 

Replenish the machine with empty take-up tubes

 (d) 

All of the above

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

12 of 50

Question ID: 100012252713

Choose one (1) answer: What is the primary adjustment required to prevent and correct machine faults in speciality yarn assembly machines, minimising downtime? (1 Mark)

 (a) 

Increase the machine speed beyond the recommended limit

 (b) 

Ignore tension settings and focus on output quantity

 (c) 

Adjust the tension settings and alignment of components

 (d) 

Replace the operator without checking the machine setup

 (e) 

Use incorrect yarn types to test machine tolerance

 (f) 

Skip regular machine maintenance routines

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

13 of 50

Question ID: 100012252716

Choose one (1) answer: What is a key factor in identifying faults in speciality yarn assembly machines?                                          (1 Mark)

 (a) 

Checking the tension settings and yarn alignment

 (b) 

Increasing machine speed without assessment

 (c) 

Replacing all components without diagnosis

 (d) 

Ignoring warning signs and focusing on production speed

 (e) 

Disassembling the machine entirely

 (f) 

Using mismatched yarn types deliberately

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

14 of 50

Question ID: 100012252717

Choose one (1) answer: Which action is crucial to minimise machine downtime when a fault occurs?                                                (1 Mark)

 (a) 

Perform targeted adjustments based on fault analysis

 (b) 

Restart the machine repeatedly until it resolves

 (c) 

Delay troubleshooting to prioritize output goals

 (d) 

Replace functioning parts as a precaution

 (e) 

Remove all yarn without addressing the cause

 (f) 

Increase yarn feed speed to clear blockages

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

15 of 50

Question ID: 100012252721

Choose one (1) answer: What process information is most helpful for reducing downtime on speciality yarn assembly machines?   (1 Mark)

 (a) 

Machine tension settings and maintenance schedules

 (b) 

Ignoring technical manuals to avoid delays

 (c) 

Operating machines without prior fault analysis

 (d) 

Overloading the machine with multiple yarn types

 (e) 

Using trial-and-error methods for all adjustments

 (f) 

Bypassing regular operator training sessions

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

16 of 50

Question ID: 100012252722

Answer True or False:                                                                                                                                                                      (1 Mark)

The package from single or double covered yarn assembly is immediately ready for the next process.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

17 of 50

Question ID: 100012252723

Answer True or False:                                                                                                                                                                      (1 Mark)

The process route for single and double covered yarns is slightly longer than the air covering process route because the bobbins containing the textured yarn have to be first pre-wound.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

18 of 50

Question ID: 100012252724

Answer True or False:                                                                                                                                                                      (1 Mark)

Spun yarns are suitable for use in an air intermingling yarn covering machine?

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

19 of 50

Question ID: 100012252726

Answer True or False.                                                                                                                                                                      (1 Mark)

Because single and double covering machines have slow winding speeds, a basic type of drum winder using a traverse yarn guide can be used.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

20 of 50

Question ID: 100012252727

Answer True or False:                                                                                                                                                                      (1 Mark)

In "assembly winding", winding faults cause webbing on the yarn packages.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

21 of 50

Question ID: 100012252729

Choose one (1) correct answer. What is the correct workplace procedure for dealing with waste in the Speciality Yarn Assembly department? (1 Mark)

 (a) 

Leave all waste on the floors

 (b) 

Deposit all waste into designated bins

 (c) 

Hide all waste under the machines

 (d) 

Deposit all machine waste into wastepaper baskets in the offices

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

22 of 50

Question ID: 100012252816

Choose one (1) correct answer:  Which of the listed process faults may be caused by the operator?                                                  (1 Mark)

 (a) 

Soft packages

 (b) 

Damaged cardboard tubes

 (c) 

Excess oil dripping

 (d) 

Disturbed wind due to poor handling

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

23 of 50

Question ID: 100012252818

Choose one (1) correct answer:  Choose from the list ONE (1) process fault that does not apply to the yarn covering processes.     (1 Mark)

 (a) 

Soft packages

 (b) 

Damaged cardboard tubes

 (c) 

Excess oil dripping

 (d) 

Wrong drawing

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

24 of 50

Question ID: 100012252819

Choose one (1) INCORRECT answer: The operator must monitor the Speciality Yarn Assembly process to …                                  (1 Mark)

 (a) 

Ensure efficient production

 (b) 

Ensure consistent  production of good quality

 (c) 

Ensure continuous production

 (d) 

Ensure high levels of non-conformance

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

25 of 50

Question ID: 100012252824

Choose one (1) INCORRECT answer:  The operator must identify and replace defective raw material (elastomer or textured yarns) timeously, to ensure … (1 Mark)

 (a) 

Good quality product

 (b) 

Maximum waste is produced

 (c) 

Conformance to the product specifications

 (d) 

Limited machine downtime

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

26 of 50

Question ID: 100012252842

Choose one (1) answer that does NOT apply:  While monitoring the machine, the operator must identify and replace defective raw material timeously, to ensure … (1 Mark)

 (a) 

Maximum waste is produced

 (b) 

Maximum machine efficiency

 (c) 

Conformance to the product specifications

 (d) 

Limited machine downtime

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

27 of 50

Question ID: 100012252843

Choose one (1) correct answer to the listed factors that will affect the quality of Speciality yarns and yarn packages.                        (1 Mark)

 (a) 

The customer's specification

 (b) 

The age of the machines

 (c) 

The quality raw materials (spandex and textured yarns) supplied

 (d) 

The number of operators

 (e) 

Answers 1 and 4 are correct

 (f) 

Answer 2 and 3 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

28 of 50

Question ID: 100012252845

Choose one (1) correct answer. Quality deviations have the following effects on production?                                                              (1 Mark)

 (a) 

Increase in productivity

 (b) 

Decrease in productivity

 (c) 

Increase in waste produced

 (d) 

Decrease in waste produced

 (e) 

Answers 1 and 4 are correct

 (f) 

Answer 2 and 3 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 1.
  
  

29 of 50

Question ID: 100012252846

Choose one (1) correct answer. Speciality Yarn Assembly machine stoppages will prevent the company from…                               (1 Mark)

 (a) 

Achieving safety standards

 (b) 

Achieving attendance targets

 (c) 

Achieving production targets

 (d) 

Achieving shift meetings

 (e) 

Answers 1 and 2 are correct

 (f) 

Answer 3 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

30 of 50

Question ID: 100012252848

Choose one (1) correct answer. Speciality Yarn Assembly machine stoppages will result in …                                                            (1 Mark)

 (a) 

Less output

 (b) 

More output

 (c) 

Less input

 (d) 

More input

 (e) 

Answers 1 and 3 are correct

 (f) 

Answer 2 and 4 are correct

Meta Tags:

Level of Question (Higher Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

• If choice e is selected, set score to 0.
  
  

• If choice f is selected, set score to 0.
  
  

31 of 50

Question ID: 100012252849

Select one (1) correct answer. "The amount of first-grade product that is produced by a machine over a specific period of time" is the definition of…  (1 Mark)

 (a) 

Machine utilisation

 (b) 

Machine efficiency

 (c) 

Machine waste

 (d) 

Machine speed

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

32 of 50

Question ID: 100012252850

Select one (1) correct answer.  If machine efficiency is low the company may not achieve its …                                                         (1 Mark)

 (a) 

Production inputs

 (b) 

Health and safety reports

 (c) 

Production targets

 (d) 

Labour relations

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

33 of 50

Question ID: 100012252851

Select One (1) correct answer. Choose the best option for increasing production of Speciality Yarn Assembly.                                  (1 Mark)

 (a) 

Speed up the machines with no additional cost required

 (b) 

Increase machine efficiencies with no additional cost required

 (c) 

Work longer hours with additional cost incurred

 (d) 

Employ more operators to run more machines with additional costs incurred

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

34 of 50

Question ID: 100012252853

Select one (1) correct answer.  Machine efficiency is improved by …                                                                                                   (1 Mark)

 (a) 

Minimising machine down time

 (b) 

Producing more waste

 (c) 

Strict Health and Safety rules

 (d) 

Having less machines in production

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

35 of 50

Question ID: 100012252855

Select one (1) correct answer.  To have the machines operating efficiently, the operator must…                                                         (1 Mark)

 (a) 

Work longer hours

 (b) 

Ensure that all the positions are running properly

 (c) 

Record production output on the machine cards for management analysis

 (d) 

Have less machines in production

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

36 of 50

Question ID: 100012252858

Choose one (1) correct answer:  Choose from the list ONE (1) product fault that does not apply to Covered yarns.                           (1 Mark)

 (a) 

Incorrect degree of covering/intermingling

 (b) 

Filamentation

 (c) 

Oil contamination

 (d) 

Crossed ends

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

37 of 50

Question ID: 100012252891

Choose one (1) correct answer: How often should the operator check the yarns to prevent quality faults?                                         (1 Mark)

 (a) 

Every 120 minutes

 (b) 

Every 60 minutes

 (c) 

Every 30 minutes

 (d) 

Every 15 minutes

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

38 of 50

Question ID: 100012252892

Choose one (1) correct answer: Which is NOT the correct procedure for dealing with substandard speciality assembled yarn packages?

(1 Mark)

 (a) 

Identify substandard Speciality Assembled Yarn packages during production

 (b) 

Leave substandard Speciality Assembled Yarn packages on the machines for the next shift

 (c) 

Take corrective action if these faults are within own control

 (d) 

Record  substandard speciality assembled yarn packages in production documents

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

39 of 50

Question ID: 100012252894

Choose one (1) answer:  Which example is NOT inspected during production of Speciality Assembled Yarns?                                  (1 Mark)

 (a) 

Contamination

 (b) 

Production faults

 (c) 

Machine faults

 (d) 

Production schedule faults

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

40 of 50

Question ID: 100012252895

Choose one (1) answer.  Which statement is NOT true about what a quality report should record?                                                     (1 Mark)

 (a) 

The type and description of the quality faults

 (b) 

Which operator is involved in production defective quality products

 (c) 

Which machine number is involved in production defective quality products

 (d) 

Health and safety risks on the machines

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 1.
  
  

41 of 50

Question ID: 100012252915

Choose one (1) correct answer: Covered yarn is very sensitive to tension changes which could affect the …... properties.                (1 Mark)

 (a) 

Stretch properties

 (b) 

Strength properties

 (c) 

Crepe twist properties

 (d) 

Absorption properties

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

42 of 50

Question ID: 100012252916

Choose one (1) correct answer. What is the cause of filamentation in a covered yarn?                                                                       (1 Mark)

 (a) 

Poor cleanliness of machines

 (b) 

Damaged ceramic yarn guides

 (c) 

Incorrect spindle alignment

 (d) 

Wrapper bobbins having a different tension

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

43 of 50

Question ID: 100012252919

Choose one (1) answer.  Choose ONE (1) from the list that is a minor maintenance task that the Speciality Yarn Assembly machine operator does NOT perform. (1 Mark)

 (a) 

Check and top up oil levels in gearboxes

 (b) 

Replace all V belt drive belts and timing belts

 (c) 

Check for missing and broken ceramic guides

 (d) 

Check for correct beam width

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

44 of 50

Question ID: 100012252922

Choose one (1) correct answer.  Choose from the list the production document where machine faults are recorded during production.

(1 Mark)

 (a) 

Time and attendance report

 (b) 

Quality report

 (c) 

Fault report

 (d) 

Safety report

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

45 of 50

Question ID: 100012252924

Choose one (1) correct answer: If you identify any Speciality Yarn Assembly process non-conformances that you are responsible to fix,  where should you record them? (1 Mark)

 (a) 

Machine stoppage reports

 (b) 

Maintenance reports

 (c) 

Non-conformance reports

 (d) 

Waste reports

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

46 of 50

Question ID: 100012252928

Answer Yes or No:                                                                                                                                                                           (1 Mark)

Poor handling can result in damage to yarn even though the processing machines produce good-quality yarn. 

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

47 of 50

Question ID: 100012252929

Answer True or False:                                                                                                                                                                      (1 Mark)

Yarn packages must be placed on trolleys with spaces between packages.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

48 of 50

Question ID: 100012252933

Answer True or False:                                                                                                                                                                      (1 Mark)

Store all defective speciality yarn packages between the machines.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

49 of 50

Question ID: 100012252934

Answer True or False.                                                                                                                                                                      (1 Mark)

Minimising "hard waste" and recycling "re-usable" waste will cause the company to lose money. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

50 of 50

Question ID: 100012252936

Answer True or False.                                                                                                                                                                      (1 Mark)

Waste from air covered yarns and single and double covered yarns can be recovered and reprocessed. 

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

Block 4, 5 question(s), maximum score 5

Question Block - 4

SECTION 3: QUESTION 3:

This Section will cover the following Exit Level outcome:

• ELO 05: Apply all safety, housekeeping and record keeping standards for ONE of the speciality yarn assembly spinning processes.

TOTAL WEIGHTING: 05 MARKS 

TIME: 05 MINUTES

1 of 5

Question ID: 100012252938

Select one (1) correct answer.  Why is it important not to wear loose clothing when operating a speciality yarn assembly machine? (1 Mark)

 (a) 

The floors are slippery

 (b) 

There are moving machine parts

 (c) 

There are high temperatures

 (d) 

There is cotton fly and dust

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

2 of 5

Question ID: 100012252940

Select one (1)  answer. In the Speciality yarn assembly department, safety risks related to moving parts can be limited if you …      (1 Mark)

 (a) 

Keep hands away from rotating surfaces

 (b) 

Practice horseplay

 (c) 

Ignore signs and signals

 (d) 

Follow the advice of a new co-worker

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 0.
  
  

• If choice d is selected, set score to 0.
  
  

3 of 5

Question ID: 100012252941

Choose one (1) correct answer.   Choose one (1) reason for storing empty tubes and bobbins and full packages in the demarcated storage areas. (1 Mark)

 (a) 

To reduce flood risks

 (b) 

To increase safety hazards

 (c) 

To reduce safety hazards

 (d) 

To increase flood risks

Meta Tags:

Level of Question (Middle Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 0.
  
  

• If choice c is selected, set score to 1.
  
  

• If choice d is selected, set score to 0.
  
  

4 of 5

Question ID: 100012252974

Answer True or False:                                                                                                                                                                      (1 Mark)

The most common methods of recording and reporting on speciality yarn spinning and yarn packaging production include the use of production logs, quality reports, and fault reports.

 (a) 

True

 (b) 

False

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 1.
  
  

• If choice b is selected, set score to 0.
  
  

5 of 5

Question ID: 100012252975

Answer Yes or No.                                                                                                                                                                           (1 Mark)

A quality report should record health and safety risks on the machines.

 (a) 

Yes

 (b) 

No

Meta Tags:

Level of Question (Lower Order)

Outcomes:

• If choice a is selected, set score to 0.
  
  

• If choice b is selected, set score to 1.